VUV Mirror Coating for Reflectance and Plasma Durability

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Solution Overview

Problem

Existing mirrors for vacuum ultraviolet (VUV) light systems face challenges in maintaining high reflectance in the 100-200 nm wavelength range, as standard materials like platinum and iridium are stable but have low reflectivity, while magnesium fluoride protected aluminum degrades rapidly near bright plasma sources.

Innovation Solution

A mirror design featuring a reflective aluminum layer protected by a thin noble metal layer, which provides environmental stability and transmissivity, combined with an optional capping layer to prevent degradation from oxygen or fluorine species, ensuring high reflectance and durability in harsh plasma environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard mirrors based on platinum or iridium are used, then environmental stability is improved, but reflectivity in the 100-200 nm wavelength range deteriorates

Engineering Contradiction:
Improveenvironmental stabilityVSAvoidreflectivity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies composite materials by combining aluminum (providing high reflectivity in the VUV range) with a thin noble metal layer (providing environmental stability). This multi-layer composite structure resolves the contradiction by integrating the complementary properties of both materials: aluminum's high reflectance and the noble metal's chemical inertness and stability.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If magnesium fluoride protected aluminum is used, then initial reflectivity is improved, but durability near bright plasma deteriorates

Engineering Contradiction:
Improveinitial reflectivityVSAvoiddurability
Core Design Contradiction:
Manufacturing precisionVSDuration of action of stationary object

Solution Approach 1:

The patent uses a thin noble metal layer (a few nanometers thick) as a protective sacrificial layer that can be easily replaced or is sufficiently durable for the application. This thin layer protects the aluminum from degradation by plasma and oxygen while maintaining the overall structure's integrity and optical performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent combines aluminum with a thin noble metal layer to create a composite structure where the aluminum provides high reflectivity and the thin noble metal layer provides environmental stability and resistance to plasma degradation, thereby improving durability while maintaining initial reflectivity.

Inventive Principle:
Principle #40Composite materials

3Reliability

If a thin noble metal layer is deposited on aluminum, then environmental stability is improved, but light transmission may be affected

Engineering Contradiction:
Improveenvironmental stabilityVSAvoidlight transmission
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent optimizes the thickness parameter of the noble metal layer to be very thin (a few nanometers). This parameter change allows the layer to provide sufficient environmental protection while maintaining high light transmission in the VUV range, as the thinness of the layer minimizes absorption and scattering effects.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mirror maintains high reflectance and environmental stability, effectively reflecting and transmitting VUV light in the 100-200 nm range, suitable for use in laser-sustained plasma broadband light sources and optical characterization systems.

Implementation Method 1

a reflective layer deposited on the substrate, wherein the reflective layer is reflective of light of a wavelength between 100-200 nm

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a layer of noble metal deposited on the reflective layer, wherein the layer of noble metal provides environmental stability to the reflective layer and is transmissive to light of a wavelength between 100-200 nm

Methodology Applied
Scientific EffectTransmission:

Data Source

PatentUS20250271771A1Vacuum ultraviolet light mirror
Publication Date: 2025.08.28 KLA CORP
  • US20250271771A1 patent drawing
  • US20250271771A1 patent drawing
  • US20250271771A1 patent drawing

AI summary

A mirror for reflecting vacuum ultraviolet light is disclosed. The VUV mirror may include a substrate. The VUV mirror may include a reflective layer deposited on the substrate, wherein the reflective layer is reflective of light of a wavelength between 100-200 nm. The VUV mirror may include a layer of noble metal deposited on the reflective layer, wherein the layer of noble metal provides environmental stability to the reflective layer and is transmissive to light of a wavelength between 100-200 nm.