VUV Optical Element Fluorine Scavenger Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Optical elements in the VUV wavelength range face challenges with degradation due to irradiation, particularly at wavelengths below 160 nm, where defects are generated in fluoride layers leading to fluorine loss and oxidation, reducing their lifetime.

Innovation Solution

Incorporating a fluorine scavenger layer doped with metallic dopant ions, such as Gd3+, to reduce the mobility of interstitial fluorine atoms, thereby interrupting the degradation process and extending the lifetime of optical elements by forming complexes that bind fluorine ions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fluoride layers are used for VUV wavelength range, then optical performance is achieved, but degradation occurs due to fluorine loss and oxidation reducing lifetime

Engineering Contradiction:
Improvelifetime of optical elementVSAvoidirradiation-induced degradation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A protective coating layer is applied to the fluoride layer to act as an intermediary barrier. This coating prevents direct interaction between the fluoride layer and the VUV irradiation environment, blocking the harmful one-photon processes that generate defects and cause fluorine loss. The coating serves as a mediator that protects the underlying fluoride optical element from degradation while maintaining optical performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent introduces a gas inlet designed to supply an adsorbate (especially water) to the interior of the optical arrangement during irradiation. This creates a controlled inert-like atmosphere that alleviates the degradation of the fluoride layer surface by providing a protective environment against oxidation and other harmful chemical reactions induced by VUV irradiation.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Duration of action of stationary object

If protective coatings are applied to fluoride layers, then lifetime is extended, but optical performance may be compromised

Engineering Contradiction:
Improvelifetime of optical elementVSAvoidoptical performance
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent carefully controls the parameters of the protective coating, including its composition, thickness, and structural properties. By optimizing these parameters, the coating provides adequate protection against degradation while maintaining sufficient transparency and optical performance in the VUV wavelength range. The gas supply parameters are also controlled to achieve the optimal balance between protection and optical function.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If frequent replacements are made to maintain performance, then optical performance is maintained, but productivity decreases

Engineering Contradiction:
Improveoptical performanceVSAvoidsystem availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The protective coating and gas supply system are implemented in advance to prevent degradation before it occurs. This preliminary protective action extends the operational lifetime of the optical element, allowing it to maintain performance for longer periods without requiring replacement. The system proactively protects against degradation mechanisms rather than reacting to performance loss.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluorine scavenger layer significantly prolongs the lifetime of optical elements by preventing fluorine diffusion and oxidation, reducing the need for frequent replacements and minimizing the use of protective gases, while maintaining optical performance.

Implementation Method 1

Incorporating a fluorine scavenger layer doped with metallic dopant ions, such as Gd3+, to reduce the mobility of interstitial fluorine atoms

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

thereby interrupting the degradation process and extending the lifetime of optical elements by forming complexes that bind fluorine ions

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 3

Absorption of radiation in the VUV wavelength range with energies close to the band edge of fluoride, and then excitation of electrons into the conduction band

Methodology Applied
Scientific EffectAbsorption of electromagnetic radiation: Absorption (EM radiation)

Implementation Method 4

in the case of irradiation at these wavelengths, the energy of the light is sufficient to generate defects in the layer via one-photon processes

Methodology Applied
Scientific EffectOne-photon process: Photoionisation

Implementation Method 5

Relaxation of the previously excited electrons with release of the energy difference to the ionic lattice (color centers)

Methodology Applied
Scientific EffectEnergy relaxation:

Implementation Method 6

Diffusion of fluorine atoms and loss of fluorine via the surface

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20230147463A1Optical element for the VUV wavelength range, optical arrangement, and method for manufacturing an optical element
Publication Date: 2023.05.11 CARL ZEISS SMT GMBH
  • US20230147463A1 patent drawing
  • US20230147463A1 patent drawing

AI summary

An optical element (7, 8) for the VUV wavelength range includes a substrate (7a, 8a), and a coating (15) applied to the substrate (7a, 8a). The coating (15) has at least one fluorine scavenger layer (17, 17a, . . . , 17n) having a fluoride material (Mx+Fx−) doped with at least one preferably metallic dopant ion (Ax+). Also described are an optical arrangement that includes at least one such optical element (7, 8), as well as a method for producing such an optical element (7, 8).