W-Beam Anti-Ram Gate Latch and Stop Mechanism

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Solution Overview

Problem

Current vehicle barrier systems are inadequate in stopping motor vehicles from penetrating protected areas, as they fail to meet stringent crash test standards, particularly in high-speed impacts, leading to insufficient penetration resistance.

Innovation Solution

The development of an anti-ram crash gate assembly featuring a W-beam gate beam with a horizontal web and flanges, a stop mechanism, and a latch system, integrated with a structural frame and concrete foundations, designed to stop vehicles by extending laterally between buttress and latch post assemblies, meeting certification standards such as ASTM F2656-07 and British Standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional vehicle barrier systems are used, then the structure is simple and easy to manufacture, but they fail to meet stringent crash test standards and provide insufficient penetration resistance

Engineering Contradiction:
Improvecrash test certificationVSAvoidbarrier system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The barrier system is divided into multiple functional components: a W-beam gate beam with specific geometric features (lugs, flanges, web), a separate stop mechanism with lateral and longitudinal portions, and a latch system with hook and eye components. This segmentation allows each component to be optimized for its specific function while meeting crash test standards.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The barrier system combines different materials and structural forms: steel W-beam construction for the gate beam, concrete foundations for anchoring, and integrated metal components for the stop and latch mechanisms. This composite approach provides the strength and rigidity needed to meet M50-P1 and M50-P2 crash ratings.

Inventive Principle:
Principle #40Composite materials

2Strength

If the gate beam is designed with a horizontal web and flanges extending laterally, then the structural strength and crash resistance are improved, but the manufacturing complexity and material usage increase

Engineering Contradiction:
Improvepenetration resistanceVSAvoidgate beam construction
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The W-beam gate beam is designed with specific geometric parameters: horizontal web orientation, laterally extending flanges, and strategically positioned lugs. These parameter changes optimize the beam's moment of inertia and structural efficiency, providing superior crash resistance while maintaining manufacturability through standard W-beam profiles.

Inventive Principle:
Principle #35Parameter changes

3Force

If the stop mechanism extends perpendicular to the flanges outside of them, then the vehicle impact resistance is improved, but the device complexity and space requirements increase

Engineering Contradiction:
Improveimpact resistanceVSAvoidstop mechanism footprint
Core Design Contradiction:
ForceVSArea of stationary object

Solution Approach 1:

The stop mechanism utilizes three-dimensional spatial arrangement by extending laterally outside the flanges and also providing longitudinal extension. This multi-dimensional configuration maximizes impact resistance within a compact footprint, allowing the stop to engage vehicle bumpers effectively while minimizing the barrier's overall space requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11982515B2Crash gate panel and components
Publication Date: 2024.05.14 NEUSCH INNOVATIONS LP
  • US11982515B2 patent drawing
  • US11982515B2 patent drawing
  • US11982515B2 patent drawing

AI summary

A barrier for use with a gate assembly includes a quadrilateral frame comprising top and bottom horizontal members and first and second vertical members, a horizontal gate beam extending longitudinally from a buttress end to a latch end, the gate beam constructed of a W-beam having a web oriented horizontally and extending laterally between first and second flanges, a first stop connected to the buttress end and extending perpendicular to the first and second flanges, a first latch connected to the latch end, the first latch forming a hook comprising a shank extending longitudinally from the latch end, a point located opposite the shank, a gap between the point and the shank, and an opening between the point and the latch end, and the gate beam connected to the frame between the top and bottom horizontal members.