Wafer Container Cover Alignment Guide Mechanism
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Solution Overview
Problem
Existing wafer accommodation containers risk damaging wafers when a user manually places the cover over the container body, as the cover side wall portion can collide with the wafers if not aligned concentrically.
Innovation Solution
A wafer accommodation container design featuring a container body with engagement members and guide members on the cover to ensure concentric alignment and prevent damage, including engagement nails, engagement holes, guide ribs, and holding members that press the wafers securely.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the cover side wall portion is placed over the body side wall portion to seal the housing member, then the housing member can be sealed, but the wafers may be damaged by the cover side wall portion if the user fails to align the central axis of the container body with the central axis of the cover
Solution Approach 1:
The patent introduces guide members as intermediary elements that mediate between the cover and container body. These guide members extend along the central axis and provide physical guidance during the covering operation, ensuring proper alignment without requiring the user to manually align the central axes. The guide members act as a mediator that translates arbitrary placement into correct concentric alignment, eliminating the risk of wafer damage while maintaining sealing reliability.
Solution Approach 2:
The guide members are pre-installed on the container body before the covering operation. They extend from the bottom surface toward the opening, creating a predetermined alignment path. When the cover is placed over the container body, the guide members automatically guide the cover into correct concentric alignment, performing the alignment action in advance of the actual sealing operation and preventing misalignment damage.
2Adaptability or versatility
If the body side wall portion is configured to be larger than the outer diameters of the wafers to accommodate them, then the wafers can be accommodated, but the structure is much more likely to arise the problem that the wafers are damaged by the cover side wall portion
Solution Approach 1:
The guide members serve as intermediary elements that prevent the cover side wall portion from directly contacting the wafers during the covering operation. By providing a guided alignment path, they ensure that the cover is positioned concentrically with the container body, preventing the cover side wall from colliding with the wafers even though the body side wall is larger than the wafer diameters to accommodate them.
Solution Approach 2:
The guide members are pre-positioned on the container body to establish correct alignment before the cover is placed. This preliminary alignment action ensures that when the cover is subsequently placed over the larger body side wall portion, the cover remains concentric and does not contact the wafers, thus preventing damage while maintaining the adaptable accommodation structure.
3Ease of operation
If the cover is manually placed over the housing member, then the user can place the cover, but there is a fear that the accommodated wafers might be damaged by the cover side wall portion if the user fails to align the central axis
Solution Approach 1:
The guide members act as intermediary elements that facilitate manual covering operations by providing automatic alignment. When a user manually places the cover over the container body, the guide members extend along the central axis and physically guide the cover into correct concentric alignment, eliminating the need for the user to manually align the central axes. This maintains ease of operation while ensuring wafer protection reliability.
Solution Approach 2:
The guide members enable the covering system to self-align during manual operation. As the user places the cover over the container body, the guide members automatically guide the cover into correct concentric alignment without requiring user skill or attention to alignment. The system performs the alignment function itself, making the operation easy while ensuring reliable wafer protection.
Data Source
AI summary
Described herein are wafer accommodation containers. A wafer accommodation container (1) includes: a container body having one end that is provided with an opening (11) and another end that is provided with a mount element (12) on which wafers are stacked, the mount element (12) facing the opening (11); a cover (20) to cover the opening (11); and a connection mechanism (30) to detachably connect the container body (10) and the cover (20).


