Wakeboat Ballast Pump Monitoring and Control

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Solution Overview

Problem

Existing wakeboat ballast systems rely on elapsed time to estimate fill levels, leading to inaccurate and unrepeatable results due to lack of feedback mechanisms, air pockets, and obstructions, and fail to account for dynamic changes in hull attitude and draft, affecting wake behavior.

Innovation Solution

Implementing a monitoring system that uses electrical and hydraulic parameter measurements to detect actual operating conditions of ballast pumps and compartments, providing real-time feedback and automatic control to maintain desired parameters, and incorporating sensors to measure hull orientation and draft, allowing for precise control of ballast distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If elapsed time is used to estimate ballast compartment fill levels, then the system is simple to operate, but the measurement precision and reliability are poor due to lack of feedback mechanisms

Engineering Contradiction:
Improveballast compartment fill level measurementVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms through sensors that continuously monitor ballast compartment fill levels and provide real-time data to the control system. This replaces the open-loop elapsed time estimation with a closed-loop system that actively measures and adjusts based on actual conditions, thereby improving measurement precision while managing complexity through automated feedback control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent substitutes mechanical/time-based estimation methods with electronic sensing and control systems. Electrical and hydraulic parameter measurements replace the mechanical concept of elapsed time, using electronic sensors and processors to detect fill levels, thereby achieving higher precision through non-mechanical measurement techniques.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional ballast systems are used without monitoring, then the device complexity is low, but the reliability is poor due to air pockets, obstructions, and lack of detection capabilities

Engineering Contradiction:
Improveballast pump operation reliabilityVSAvoidmonitoring and detection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring system uses feedback from electrical and hydraulic sensors to detect abnormal conditions such as air pockets, obstructions, and pump failures. This continuous feedback enables the system to identify and respond to reliability issues in real-time, significantly improving ballast pump operation reliability while the automated nature of the monitoring manages the added complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces intermediary sensing elements (electrical and hydraulic sensors) that mediate between the ballast pump system and the control unit. These intermediaries detect conditions that would otherwise go unnoticed, providing early warning of reliability issues and enabling proactive system management, thereby enhancing overall system reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If static ballast configurations are used, then the device complexity is low, but the adaptability is poor because they fail to account for dynamic changes in hull attitude and draft

Engineering Contradiction:
Improveresponse to dynamic hull conditionsVSAvoiddynamic control system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic ballast control that continuously adjusts ballast distribution in response to changing hull attitude and draft conditions. Sensors monitor these dynamic parameters in real-time, and the control system automatically adjusts ballast pump operations to maintain optimal wake characteristics, thereby achieving high adaptability to dynamic marine conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from hull attitude and draft sensors to continuously adjust ballast configurations. This closed-loop control enables the system to adapt to changing sea conditions, wave states, and boat loading dynamically, providing the versatility needed to optimize wake characteristics under varying operational conditions.

Inventive Principle:
Principle #23Feedback

4Productivity

If manual ballast management is used, then the ease of operation is high for simple tasks, but the productivity is low due to inaccurate and unrepeatable results

Engineering Contradiction:
Improveballast management efficiencyVSAvoidautomatic control operation ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The automated ballast management system performs monitoring, measurement, and adjustment operations autonomously without requiring manual intervention. The system self-regulates ballast distribution based on sensor inputs and pre-programmed parameters, achieving high productivity through automated, repeatable operations while maintaining ease of operation through user-friendly interfaces and automatic control logic.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses continuous feedback from multiple sensors to automatically adjust ballast configurations, eliminating the need for manual trial-and-error adjustments. This automated feedback control achieves accurate and repeatable results efficiently, significantly improving ballast management productivity while the system handles complexity internally, presenting a simple interface to the operator.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11772756B1Wakeboat with dynamic wave control
Publication Date: 2023.10.03 SKIERS CHOICE INC
  • US11772756B1 patent drawing
  • US11772756B1 patent drawing
  • US11772756B1 patent drawing

AI summary

Wakeboat ballast pump systems and methods are provided to monitor the operational condition and parameters of wakeboat ballast components. Systems and methods for sensing and measurement are provided to detect parameters associated with wakeboat ballast pumps and compartments, including systems and methods that can economically retrofit into existing wakeboat ballast systems. Systems and methods are also provided to enable automated action based on various operational conditions and parameters to improve the safety, automation, performance, convenience, and marketing advantage of wakeboat ballast pumps.