Wall Air Passageway Ventilation to Reduce Moisture and Mold Growth

Solution Overview

Problem

Existing systems fail to effectively reduce, inhibit, or eliminate water and moisture accumulation and mold growth in exterior and interior walls of habitable structures, particularly after flooding or moisture penetration events.

Innovation Solution

Implementing air passageways in exterior and interior walls with controlled ventilation systems, including HVAC units, valves, and weep holes to supply conditioned air for drying and maintaining uniform temperature and moisture levels, using sensors and control units to manage air flow and composition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air passageways and controlled ventilation systems are implemented in walls, then moisture accumulation is reduced and mold growth is inhibited, but device complexity increases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The wall structure is segmented into multiple functional layers including air passageways, vapor barriers, and drainage planes. This segmentation allows each layer to perform its specific function (air flow, moisture blocking, water drainage) independently, effectively controlling moisture while maintaining a manageable system architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Air passageways serve as intermediary channels between the interior and exterior environments, facilitating controlled air flow that removes moisture without requiring direct penetration of wall structures. This intermediary approach enables moisture control while preserving wall integrity and reducing system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If conditioned air is supplied through HVAC units with valves and nozzles to control air flow, then uniform temperature and moisture levels are maintained, but energy consumption increases

Engineering Contradiction:
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The ventilation system incorporates adjustable valves and nozzles that dynamically control air flow rates and distribution patterns. This dynamic adjustment allows the system to optimize energy consumption by supplying conditioned air only where and when needed, while maintaining uniform temperature and moisture levels throughout the structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses sensors to monitor temperature and moisture levels, providing feedback to the control unit which adjusts HVAC operation accordingly. This feedback mechanism ensures energy-efficient operation by modulating air flow to match actual environmental conditions, maintaining stability without excessive energy consumption.

Inventive Principle:
Principle #23Feedback

3Reliability

If sensors and control units are installed to manage air flow and composition, then moisture accumulation is better controlled, but manufacturing cost increases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system incorporates sensors and control units that enable automated monitoring and adjustment of air flow parameters. This self-service capability allows the system to optimize moisture control performance without requiring continuous manual intervention, justifying the increased manufacturing cost through reduced operational complexity and improved reliability.

Inventive Principle:
Principle #25Self-service

4Productivity

If weep holes and air outlets are used to control air flow out of passageways, then moisture is effectively removed from walls, but structural integrity may be compromised

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

Weep holes and air outlets are strategically positioned at specific locations within the wall structure where they provide maximum moisture removal efficiency while minimizing impact on structural integrity. The local placement of these openings allows targeted moisture control without compromising the overall strength and stability of the wall assembly.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces moisture accumulation and inhibits mold growth while maintaining uniform temperature and air quality within structures, offering energy savings and reduced installation costs through attic exhaust air distribution.

Implementation Method 1

HVAC unit to supply conditioned air to the air passageways... wherein the conditioned air flow is designed to dry, to reduce moisture accumulation

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 2

conditioned air flow is designed to dry, to reduce moisture accumulation... in exterior walls or exterior and interior walls

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

to maintain a substantially uniform temperature in the structure throughout the day

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS12416420B2Systems and methods for controlling air properties in structures and inhibiting moisture accumulation and mold propagation in structures
Publication Date: 2025.09.16
  • US12416420B2 patent drawing
  • US12416420B2 patent drawing
  • US12416420B2 patent drawing

AI summary

A structure comprises at least one outer wall having an internal wall section and an outer wall section with an air flow passage therebetween. A circulation system circulates air through the flow passage to inhibit moisture accumulation and mold growth. A sensing system determines the presence of moisture in the flow passage and generates a signal in response thereto. A controller receives the signal from the sensing system and controls the circulation system to maintain a predetermined temperature and relative humidity in the flow passage.