Wall Air Passageways With HVAC Feedback for Moisture Control

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Solution Overview

Problem

Existing systems fail to effectively reduce, inhibit, or eliminate water and moisture accumulation and mold growth in exterior and interior walls of habitable structures, leading to potential damage and health issues.

Innovation Solution

The implementation of air passageways within walls, coupled with a HVAC system that supplies conditioned air, controlled by valves and nozzles, to dry and maintain a uniform temperature and moisture level, thereby reducing moisture accumulation and inhibiting mold growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air passageways are installed in walls to improve moisture removal, then moisture accumulation is reduced, but device complexity increases

Engineering Contradiction:
Improvemoisture control effectivenessVSAvoidwall structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The wall structure is segmented into functional zones including air passageways, weep holes, and cavities that separate moisture transport paths from structural components. This segmentation allows targeted moisture removal while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Air passageways serve as intermediary channels between the interior wall cavity and exterior environment, facilitating moisture transport without requiring direct penetration of wall structures. The passageways act as mediators that enable moisture control while preserving wall integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If HVAC system with valves and nozzles is used to control air flow, then moisture accumulation is inhibited, but device complexity increases

Engineering Contradiction:
Improvemoisture prevention capabilityVSAvoidHVAC control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The HVAC system incorporates adjustable valves and nozzles that dynamically control air flow rate and distribution patterns. This dynamic control allows the system to adapt to varying moisture conditions and environmental factors, optimizing moisture prevention while managing system complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses moisture sensors and environmental monitors that provide feedback to the HVAC control system. This feedback mechanism enables automatic adjustment of air flow parameters to maintain optimal moisture levels, reducing the need for complex manual control systems.

Inventive Principle:
Principle #23Feedback

3Reliability

If weep holes are sized and spaced to control air flow out of walls, then moisture removal is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemoisture evacuation effectivenessVSAvoidweep hole dimensional precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The wall system incorporates zones with different weep hole densities and configurations tailored to local moisture accumulation patterns. Areas prone to higher moisture accumulation have denser weep hole patterns, while drier zones have sparser patterns, optimizing moisture removal without requiring uniform high precision throughout.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system varies weep hole parameters (size, shape, spacing) across different wall sections to achieve optimal moisture control. This parameter variation allows the system to meet moisture evacuation requirements while relaxing manufacturing precision requirements in less critical areas.

Inventive Principle:
Principle #35Parameter changes

4Temperature

If conditioned air is supplied continuously to maintain uniform temperature, then temperature uniformity is improved, but energy consumption increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidHVAC energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The HVAC system operates in periodic cycles, alternating between conditioning phases and recovery phases. During conditioning phases, air is supplied to maintain temperature uniformity; during recovery phases, the system reduces operation allowing natural thermal equilibrium to establish, thereby reducing overall energy consumption while maintaining acceptable temperature uniformity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The wall air passageway system provides passive thermal regulation by allowing natural convection currents to distribute heat through wall cavities. This self-service mechanism reduces the burden on the active HVAC system, lowering energy consumption while maintaining temperature uniformity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively dries and maintains the desired moisture and temperature levels within walls, preventing mold growth and ensuring a healthier indoor environment by continuously adjusting air flow to maintain uniform conditions throughout the structure.

Implementation Method 1

a heating, ventilation, and air conditioning unit (HVAC) that supplies conditioned air to the air passageways

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

the conditioned air flow is designed to dry, to reduce moisture accumulation

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

valves, nozzles, and a size and a spacing of weep holes or air outlets associated with the walls and passageways or pathways to control the amount and direction of air flow

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 4

to maintain a substantially uniform temperature in the structure throughout the day

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11982466B2Systems and methods for controlling air properties in structures and inhibiting moisture accumulation and mold propagation in structures
Publication Date: 2024.05.14 VACEK LLC
  • US11982466B2 patent drawing
  • US11982466B2 patent drawing
  • US11982466B2 patent drawing

AI summary

A structure comprises at least one outer wall having an internal wall section and an outer wall section with an air flow passage therebetween. A circulation system circulates air through the flow passage to inhibit moisture accumulation and mold growth. A sensing system determines the presence of moisture in the flow passage and generates a signal in response thereto. A controller receives the signal from the sensing system and controls the circulation system to maintain a predetermined temperature and relative humidity in the flow passage.