Wall Construction Element Anchor Segmentation
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Solution Overview
Problem
Existing wall components with concrete layers and insulating layers face issues with stability due to tensile/compressive loads and shear stress, leading to potential chipping of layers, which can be mitigated but at the cost of increased manufacturing expenses.
Innovation Solution
Incorporating reinforcing agents, such as plate-shaped anchor components that extend through the concrete and insulating layers, and strategically arranging connecting elements to enhance the connection between concrete layers and the intermediate in-situ concrete layer, thereby improving stability and reducing manufacturing costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If connecting elements are arranged closer together to prevent chipping of the outer concrete layer, then stability and protection against tensile/compressive loads and shear stress are improved, but manufacturing costs increase
Solution Approach 1:
The patent divides the reinforcement function into two distinct components: connecting elements that join concrete layers and separate anchor elements that provide additional stabilization. This segmentation allows each component to be optimized independently - connecting elements can be spaced further apart while anchor elements provide distributed stabilization, reducing overall material and manufacturing costs while maintaining stability.
Solution Approach 2:
The patent introduces an intermediate layer between the outer concrete layer and the insulating layer. This intermediate layer acts as a mediator that absorbs and distributes stresses, reducing the demand on connecting elements and allowing them to be spaced further apart. The intermediate layer with integrated anchor elements provides the necessary stabilization without requiring dense spacing of connecting elements, thus reducing manufacturing costs.
2Adaptability or versatility
If connecting elements are arranged evenly distributed over the entire wall component, then flexibility and prevention of forced loading are improved, but the outer concrete layer remains vulnerable to chipping under tensile/compressive loads and shear stress
Solution Approach 1:
The patent segments the reinforcement system into connecting elements for flexibility and anchor elements for strength. Connecting elements can be evenly distributed to provide flexibility and prevent forced loading, while separate anchor elements embedded in the intermediate layer provide additional resistance to chipping. This segmentation allows both requirements to be satisfied simultaneously without compromise.
Solution Approach 2:
The patent creates a composite structure with an intermediate layer containing anchor elements that combines different materials and functions. The intermediate layer acts as a composite material system that integrates both flexibility-providing connecting elements and strength-providing anchor elements, allowing the wall component to achieve both adaptability and resistance to chipping under various loads.
Data Source
Figure 1
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AI summary
The component (1) has a reinforcing unit for carrying a shearing stress and for increasing stability of the component, where the unit includes an anchor component. The anchor component is arranged in inner and outer concrete layers (2, 3) and extends from the inner concrete layer to an intermediate area (5). A layer is provided in the intermediate area, and connecting units (6) extend over the inner and outer layers and the layer. The anchor component is provided in the layer and extends from the layer into the inner and outer layers. An independent claim is also included for a method for producing a wall component.