Wall Control Frame Adapting to Cavity Sizes

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Solution Overview

Problem

Existing wall control apparatuses are limited in adaptability to different wall box sizes and configurations, often requiring adaptor jigs and not fully covering the access mouth of the cavity, which restricts their installation flexibility and compatibility with various wall types.

Innovation Solution

A wall control apparatus with a modular design featuring a support frame that can be superposed over the wall cavity or wall box, equipped with a central opening for cable passage and reversible connection means, allowing the electronic display device to extend completely outside and cover the access mouth regardless of the box dimensions, with adjustable fixing members to accommodate different standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the control apparatus is fixed to fit inside a specific wall box cavity, then the apparatus structure is simplified, but the adaptability to different wall box sizes and configurations is reduced

Engineering Contradiction:
Improveadaptability to different wall box sizesVSAvoidapparatus structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control apparatus is divided into two main segments: a support frame that interfaces with the wall box cavity and an electronic display device that mounts to the frame. This segmentation allows the support frame to be adapted to different cavity sizes while the electronic device remains standardized, resolving the contradiction between adaptability and structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support frame is designed as a universal component that can accommodate multiple wall box configurations through adjustable fixing members. The frame serves multiple functions: structural support, cable management through a central opening, and positioning of the electronic device, thereby achieving adaptability without proportionally increasing overall complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of stationary object

If the apparatus is designed to fully cover the access mouth of the cavity, then the aesthetic appearance is improved, but the device thickness increases

Engineering Contradiction:
Improvecoverage area of access mouthVSAvoidapparatus thickness
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The electronic display device is positioned in a plane that extends beyond the wall box cavity face, utilizing the external wall surface area. This dimensional transition allows the display to cover the access mouth aesthetically while keeping the portion entering the cavity minimal, thus covering the area without proportionally increasing the thickness into the wall space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of moving object

If the containment compartment fits inside the wall box, then the installation is simplified, but the screen size is limited

Engineering Contradiction:
Improvescreen sizeVSAvoidinstallation simplicity
Core Design Contradiction:
Area of moving objectVSEase of operation

Solution Approach 1:

By separating the support frame (installed in cavity) from the electronic display device (mounted externally), the system allows the screen to extend beyond the cavity boundaries. This segmentation enables larger screen sizes while maintaining relatively simple installation through the reversible connection mechanism between frame and device.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If fixed fixing members are used to attach the apparatus to the wall box, then the manufacturing precision is improved, but the adaptability to different wall box standards is reduced

Engineering Contradiction:
Improvecompatibility with different wall box standardsVSAvoidfixing member positioning precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The fixing members are designed to be adjustable in position along the support frame rather than being fixed at predetermined locations. This dynamic positioning capability allows the same apparatus to accommodate different wall box standards (Italian, German, American) without requiring multiple precision-manufactured variants, thereby achieving adaptability while maintaining reasonable manufacturing tolerances.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10779419B2Wall apparatus for controlling utilities
Publication Date: 2020.09.15 INTEREL PTE LTD
  • US10779419B2 patent drawing
  • US10779419B2 patent drawing
  • US10779419B2 patent drawing

AI summary

A wall apparatus (1) for controlling utilities that can be installed at an internal cavity (2) of the wall itself in which the electrical connection cables to said utilities are present, wherein said apparatus (1) comprises a wall support frame (6) superposable on an access mouth of said cavity (2) and comprising a fixing means (8) to said cavity (2), and an electronic device (5) for displaying graphical symbols mounted on the support frame (6). In particular, the fixing means (8) of said support frame (6) is configured to fix said frame in at least two different fixing positions and displaced with respect to said cavity (2) so that the surface dimensions of said electronic device (5), mounted on said support frame, cover said mouth according to the shape and size of said cavity (2).