Deformable Surface Wall Coupling for Active Boundary-Layer Drag Control

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Solution Overview

Problem

Existing technologies fail to effectively control surface drag in various fluid flow scenarios, leading to inefficiencies in speed and fuel consumption across different transportation modes and systems, as they rely on passive aerodynamic shapes rather than active manipulation of the boundary layer.

Innovation Solution

A fluid control system that employs a deformable surface with deformers or movable sections, controlled by sensors and actuators, to actively modify the boundary layer by creating spanwise and streamwise motions, thereby controlling surface drag by manipulating turbulent flow regimes and velocity gradients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If passive aerodynamic shapes are used, then the system structure is simple, but surface drag cannot be effectively controlled leading to poor fuel efficiency

Engineering Contradiction:
Improvefuel efficiencyVSAvoidsystem structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by transitioning from static passive aerodynamic shapes to active dynamic surface deformation. The deformable surface can change its configuration in real-time to adapt to different flow conditions, enabling effective drag control across varying Reynolds numbers while maintaining reasonable system complexity through targeted actuation zones

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying the physical state and configuration of the surface through deformation. By changing surface geometry parameters (curvature, angle, position) in response to flow conditions, the system achieves improved fuel efficiency without requiring complete structural redesign

Inventive Principle:
Principle #35Parameter changes

2Reliability

If active control systems are implemented, then surface drag control is improved, but the system complexity increases

Engineering Contradiction:
Improvedrag control effectivenessVSAvoidcontrol system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the deformable surface into multiple independently controllable zones or actuators. This allows selective actuation of specific surface regions based on local flow conditions, improving drag control reliability while reducing overall system complexity compared to full-surface actuation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses an intermediary approach by introducing a deformable surface layer between the rigid body structure and the fluid flow. This intermediary element absorbs and transmits control actions effectively, achieving reliable drag control while isolating the complexity of the control mechanism from the main structure

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If fixed aerodynamic shapes are used, then manufacturing is simple, but adaptability to different flow conditions is poor

Engineering Contradiction:
Improveflow condition adaptabilityVSAvoidsurface fabrication
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements dynamics by creating surfaces that can actively change their aerodynamic properties in response to different flow conditions. The deformable surface allows the same structure to adapt to varying Reynolds numbers and flow regimes, achieving versatility without requiring multiple fixed configurations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies universality by designing a deformable surface system that can perform multiple aerodynamic functions across different operating conditions. The same actuation mechanism serves to control drag, delay separation, and adapt to various Reynolds numbers, reducing the need for condition-specific components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time adaptable control of surface drag, reducing energy consumption and improving performance across a wide range of Reynolds numbers, from high-speed maritime shipping to low-speed unmanned aerial vehicles, by actively managing turbulent motions and boundary layer turbulence.

Implementation Method 1

modify a boundary layer of a fluid that is flowing over the deformable surface by selectively deforming the top side of the surface

Methodology Applied
Scientific EffectBoundary layer manipulation: Boundary Layer

Implementation Method 2

controlling surface drag by manipulating turbulent flow regimes and velocity gradients

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

at least one deformer between the deformable surface and the body. The at least one deformer is configured to modify a boundary layer of a fluid that is flowing over the deformable surface by selectively deforming the top side of the surface

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 4

using a sensor to measure a parameter of a fluid flowing over a surface

Methodology Applied
Scientific EffectFlow measurement:

Implementation Method 5

a controller that causes the actuator to cause the surface to move with a movement parameter corresponding to a flow parameter of at least one of the first turbulent flow regime or the second turbulent flow regime

Methodology Applied
Scientific EffectTurbulent flow regime coupling:

Data Source

PatentUS11519433B2Systems and methods for active control of surface drag using wall coupling
Publication Date: 2022.12.06 ENTERPRISE SCIENCE FUND LLC
  • US11519433B2 patent drawing
  • US11519433B2 patent drawing
  • US11519433B2 patent drawing

AI summary

A system includes a surface having a fluid flowing over the surface. The fluid includes a flow regime having a streamwise length scale greater than about 100 times η and less than about 100,000 times η, where η is a viscous length scale of the flow regime, and a convective time scale greater than about 10η′ and less than about 10,000η′, where η′ is a viscous time scale of the flow regime. The system includes a controller that causes at least one of motion the surface to modify fluid flow in the flow regime based on the streamwise length scale and the convective time scale or motion of the flow regime based on the streamwise length scale and the convective time scale.