Wall-Mounted Faucet Assembly for Multi-Size Valve Compatibility

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Solution Overview

Problem

Conventional wall-mounted faucets face challenges in accommodating different sizes of control handles and panel sets, making it difficult for customers to find suitable replacements.

Innovation Solution

The design incorporates a system of adapters, positioning members, and a panel set with adjustable components, including engaging slots, locking pieces, and adjustable sleeves, allowing for customization to fit various control valve sizes, enhancing assembly convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional wall-mounted faucets use fixed-size control handles and panel sets, then the structure is simple and easy to manufacture, but it is difficult to accommodate different sizes of control valves and reduces adaptability

Engineering Contradiction:
Improvecompatibility with different control valve sizesVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The faucet system is divided into modular components: control handles with different sized recesses, panel sets with different sized protrusions, and connecting structures. This segmentation allows customers to select and replace individual components to match different control valve sizes without replacing the entire faucet assembly, thereby improving adaptability while maintaining manageable structural complexity through standardized connection interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting structure between control handle and panel set is designed with universal features that can accommodate multiple configurations. The recess in the control handle and protrusion in the panel set create a universal connection mechanism that works across different sizes, allowing the same basic structure to serve multiple functions and compatibility requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If conventional faucets use customized control handles and panel sets for different sizes, then adaptability is improved, but assembly complexity and difficulty increase

Engineering Contradiction:
Improvecompatibility with different control valve sizesVSAvoidassembly convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

By segmenting the faucet into replaceable modules (control handle, panel set, connecting structure), the system allows customers to easily swap components to match different valve sizes. Each module maintains standardized connection features that simplify the assembly process, reducing the skill level and time required for installation while preserving adaptability across different configurations.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11221080B1Wall-mounted faucet
Publication Date: 2022.01.11 ALEXANDER YEH IND
  • US11221080B1 patent drawing
  • US11221080B1 patent drawing
  • US11221080B1 patent drawing

AI summary

A wall-mounted faucet may include a control handle, five adapters, a positioning member, and a panel set. The panel set has different adjusting pieces and locating sleeves to be selected such that the wall-mounted faucet can be applied to different sizes of control valves through different of the adapters, the adjusting pieces, and the locating sleeves. Also, the panel set has a plurality of locking points and locking boards, which increases the convenience for assembly.