Wall Hanging Coupler With Nested Post-Cavity Locking

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Solution Overview

Problem

Consumers face frustration in assembling furniture due to complex instructions and parts that do not fit together seamlessly, and hanging items from walls is a daunting task without a simple and effective method.

Innovation Solution

A wall hanging system with first and second mounting assemblies, where one assembly includes a post and the other a cavity, allowing for easy attachment of wall décor items by inserting the post into the cavity and sliding it into a nesting position for secure locking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional furniture assembly methods are used, then furniture can be transported in disassembled state, but assembly process becomes complex and frustrating for consumers

Engineering Contradiction:
Improvefurniture assembly easeVSAvoidassembly process complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The coupling system uses a post with external threading that nests into a cavity with internal threading. The post fits within the cavity in a nested configuration, creating a secure mechanical connection. This nested design simplifies assembly by eliminating complex fastening mechanisms while maintaining structural integrity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The furniture is divided into modular components that can be assembled using the standardized coupling system. The coupling system itself is segmented into separate post and cavity elements that can be independently manufactured and then assembled, simplifying both manufacturing and assembly processes.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If wall hanging methods are used, then articles can be displayed on walls, but the process becomes daunting and stressful for people

Engineering Contradiction:
Improvewall hanging capabilityVSAvoidhanging process ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The wall hanging system uses a post that inserts into and nests within a cavity, creating a secure mechanical connection without requiring complex fastening operations. The nested configuration provides inherent stability and ease of installation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The coupling system is designed to be self-aligning and self-securing. The post naturally guides itself into the cavity during insertion, and the threaded engagement automatically secures the connection without requiring additional tools or complex操作步骤.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12516692B2Wall hanging system
Publication Date: 2026.01.06 MCS IND INC
  • US12516692B2 patent drawing
  • US12516692B2 patent drawing
  • US12516692B2 patent drawing

AI summary

A furniture assembly and/or a mechanical coupling system for coupling furniture parts together to form an assembled article of furniture. The furniture assembly may include first and second furniture parts, each of which includes a board or other structural member and a coupler. The first furniture part may include a male coupler attached to the board and the second furniture part may include a female coupler attached to the board. The male and female couplers may be coupled together to thereby couple the first and second furniture parts together to form the assembled article of furniture. The male and female couplers may include engagement features that facilitate the coupling of the furniture parts together and to prevent them from becoming detached during normal use of the assembled article of furniture.