Wall Heating System with Decoupled Insulation to Reduce Thermal Loss

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Solution Overview

Problem

Conventional wall heating systems are inefficient as they require a significant amount of energy to heat the wall, and despite insulation, they often lose thermal energy quickly due to heat radiation, making it difficult to maintain room temperature effectively.

Innovation Solution

A heating system that combines thermal insulation with a reflective layer on a wall, using an electrical heating element with a carbon-based conductivity additive to emit IR radiation, which is decoupled from the wall to minimize heat loss and maximize energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional wall heating systems heat the wall surface to a desired temperature, then the room can be heated through thermal exchange, but a relatively large proportion of energy is consumed to heat the wall and insulation reaches the temperature level quickly causing heat loss

Engineering Contradiction:
Improvewall surface temperatureVSAvoidthermal energy transfer to wall
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The wall heating system is segmented into distinct functional layers: an insulation layer (first layer) with low thermal conductivity placed against the wall, and a heating layer (second layer) containing heating wires or carbon-based conductivity additive positioned in front of the insulation layer. This segmentation allows the heating function to be separated from the structural wall, reducing the energy required to heat the wall itself while maintaining effective room heating through the insulated surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs composite material structure combining an insulation material (such as foam board, fiberboard, or mineral wool) with a heating element (heating wires or carbon-based conductivity additive embedded in a matrix material). This composite construction enables simultaneous thermal insulation and heating functions, minimizing heat loss to the wall while efficiently transferring thermal energy to the room air and objects.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If insulation layer is added to reduce heat loss, then thermal energy transfer to the wall is reduced, but the insulation layer still reaches temperature level quickly causing energy loss

Engineering Contradiction:
Improveheat loss through wallVSAvoidenergy consumed by insulation layer
Core Design Contradiction:
Loss of energyVSUse of energy by stationary object

Solution Approach 1:

The system divides the thermal management function into two separate layers: the first layer (insulation) directly contacting the wall to prevent heat loss, and the second layer (heating) positioned in front of the insulation to actively heat the air and objects in the room. This segmentation ensures that the insulation layer remains relatively cool while still effectively preventing heat loss, and the heating layer efficiently transfers energy to the room environment without significantly heating the insulation itself.

Inventive Principle:
Principle #1Segmentation

3Temperature

If heating wires are embedded in wall or plate mounted on wall, then wall surface can be heated, but significant energy is required to maintain room temperature due to heat radiation loss

Engineering Contradiction:
Improveheated wall surface temperatureVSAvoidthermal energy radiation
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The system uses a composite structure where a heating layer containing heating wires or carbon-based conductivity additive is combined with an insulation layer having low thermal conductivity. This composite construction enables the heating surface to be maintained at a lower temperature compared to conventional systems, as the insulation layer prevents heat loss to the wall, thereby reducing energy consumption while maintaining effective room heating.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The system converts the potential harm of heat radiation loss into a benefit by using the insulation layer to reflect and redirect heat back into the room rather than allowing it to be lost through the wall. The insulation material acts as a thermal barrier that transforms what would be wasted energy into useful heating, improving overall system efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved insulation and heating efficiency by reducing thermal energy transfer to the wall, allowing for more efficient heating of the room with less energy consumption, and minimizing water absorption, thus maintaining a consistent room temperature with reduced energy input.

Implementation Method 1

using an electrical heating element with a carbon-based conductivity additive to emit IR radiation

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

thermal insulation of a wall by means of an insulation layer

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

attachment of a reflective layer to the wall

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3563093B1Heating system, kit for producing a heating system, and method for use thereof
Publication Date: 2021.06.30 THERMOHELD GMBH
  • EP3563093B1 patent drawingFigure 1
  • EP3563093B1 patent drawingFigure 2
  • EP3563093B1 patent drawingFigure 3

AI summary

The invention relates to a heating system, which in particular is suitable for heating a room, such as a room of a house, and to a kit for producing a heating system on a wall. The invention further relates to uses of the articles according to the invention, in particular for heating a room or for producing a heating system, and to corresponding methods.