Air conditioning system

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Solution Overview

Problem

Conventional mini-split air conditioning systems face challenges in outdoor unit placement, including limited vertical lift, aesthetic concerns, and difficult maintenance access, as they often require outdoor units to be mounted on roofs or exterior walls, making them hard to access and maintain.

Innovation Solution

The system integrates an outdoor unit within an exterior wall opening, utilizing a revamped PTAC unit with its components fluidly coupled to an indoor split-system unit, allowing for indoor maintenance access and reducing visual impact by using a sleeve cover that encases and silences the outdoor unit's noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the outdoor unit is mounted on the roof, then aesthetic appearance is improved, but maintenance accessibility deteriorates

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidmaintenance accessibility
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The outdoor unit is relocated from traditional horizontal mounting positions (roof or exterior wall) to a vertical configuration within the wall thickness. This dimensional change allows the unit to be positioned in an previously underutilized space, achieving both aesthetic concealment and maintenance accessibility through the wall opening.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The outdoor unit is nested within the wall structure itself, utilizing the wall thickness as the mounting space. This nesting approach allows the unit to be hidden from external view while remaining accessible from the interior side of the wall for maintenance purposes.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the outdoor unit is mounted on the exterior wall, then installation flexibility is improved, but aesthetic appearance deteriorates

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidaesthetic appearance
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The outdoor unit is relocated from traditional horizontal mounting positions (roof or exterior wall) to a vertical configuration within the wall thickness. This dimensional change allows the unit to be positioned in an previously underutilized space, achieving both aesthetic concealment and maintenance accessibility through the wall opening.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the outdoor unit is mounted on the exterior wall, then installation flexibility is improved, but maintenance accessibility deteriorates

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidmaintenance accessibility
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The outdoor unit is relocated from traditional horizontal mounting positions (roof or exterior wall) to a vertical configuration within the wall thickness. This dimensional change allows the unit to be positioned in an previously underutilized space, achieving both aesthetic concealment and maintenance accessibility through the wall opening.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If the outdoor unit is placed inside the room, then maintenance accessibility is improved, but noise pollution increases

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidnoise pollution
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The outdoor unit is relocated from traditional horizontal mounting positions (roof or exterior wall) to a vertical configuration within the wall thickness. This dimensional change allows the unit to be positioned in an previously underutilized space, achieving both aesthetic concealment and maintenance accessibility through the wall opening.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The wall structure is segmented to create a dedicated opening that provides access to the outdoor unit. This segmentation allows the unit to be positioned in a location that is accessible for maintenance while being separated from the interior living space to reduce noise impact.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11226113B2Air conditioning system
Publication Date: 2022.01.18 HAIER US APPLIANCE SOLUTIONS INC
  • US11226113B2 patent drawing
  • US11226113B2 patent drawing
  • US11226113B2 patent drawing

AI summary

An air conditioning system and a method of installing the same are provided. In one aspect, an air conditioning system includes an indoor unit and an outdoor unit. The indoor unit is a split-system indoor unit that includes an indoor coil and an indoor fan for moving air over the indoor coil to condition a designated space. The outdoor unit is positioned within an opening defined by an exterior wall and includes an outdoor coil and an outdoor fan for moving air over the outdoor coil. The indoor coil of the indoor unit and the outdoor coil of the outdoor unit are fluidly coupled such that a sealed system is formed between the indoor and outdoor units. The outdoor unit can be a revamped packaged terminal air conditioner (PTAC) with the indoor sealed components removed therefrom. A streamlined sleeve cover can be connected to a sleeve of the revamped PTAC.