Wall Panel Connecting Assembly with Sliding Mounting Plate
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Solution Overview
Problem
Existing wall connecting assemblies are complex to use and manufacture, and they do not provide a strong enough connection between wall panels and structures, especially in extreme weather conditions.
Innovation Solution
A wall connecting assembly comprising a receiving plate with a lower projection, a first connector with a mounting plate that slidably mounts within the receiving plate, and a second connector on the wall panel that engages with the first connector, forming a secure connection by abutting against the lower projection and registering with the first engaging portion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If existing wall connecting assemblies are used, then wall panels can be connected to wall structures, but the connection strength is insufficient in extreme weather conditions
Solution Approach 1:
The connecting assembly is divided into multiple functional components: a receiving plate fixed to the wall structure, a first connector with mounting plate that interfaces with the receiving plate, and a second connector attached to the wall panel. This segmentation allows each component to be optimized for specific functions, resulting in a stronger overall connection capable of withstanding extreme weather conditions.
Solution Approach 2:
The mounting plate is designed to be slidably mounted within the receiving space, allowing for adjustment and dynamic positioning. This dynamic feature enables proper alignment and ensures optimal connection strength while maintaining reliability under varying weather conditions.
2Ease of operation
If existing wall connecting assemblies are used, then wall panels can be connected to wall structures, but the assemblies are complex to use and manufacture
Solution Approach 1:
By dividing the connecting assembly into distinct modular components (receiving plate, first connector, second connector), the system becomes easier to manufacture and install. Each component can be produced independently using standardized processes, reducing manufacturing complexity while improving ease of assembly on-site.
Solution Approach 2:
The first connector's mounting plate is designed to be received within the receiving plate's receiving space, creating a nested arrangement. This nesting simplifies the overall structure by having components fit within each other, reducing the number of separate elements and simplifying both manufacturing and installation processes.
3Ease of manufacture
If existing wall connecting assemblies are used, then wall panels can be connected to wall structures, but the assemblies require complex manufacturing processes
Solution Approach 1:
The connecting assembly is segmented into separate components that can be manufactured independently using simple, standardized processes. This segmentation allows each part to be produced with basic manufacturing techniques, reducing overall manufacturing complexity despite the multi-component structure.
Solution Approach 2:
The receiving plate serves multiple functions: it provides a mounting surface for the first connector, interfaces with the wall structure, and defines the receiving space. This multi-functionality reduces the number of separate components needed, simplifying manufacturing while maintaining structural complexity for strong connections.
Data Source
AI summary
The disclosure concerns a wall connecting assembly for mounting a wall panel to a wall structure, the wall connecting assembly comprising: a receiving plate adapted to be mounted to the wall structure, the receiving plate defining a receiving space and comprising a lower projection; a first connector comprising a mounting plate adapted to be at least partially slidably mounted within the receiving space and a first engaging portion, wherein the mounting plate abuts against the lower projection when the mounting plate is within the receiving space of the receiving plate; and a second connector being part of or being mounted to the wall panel and defining a second engaging portion adapted to register with the first engaging portion of the first connector. The disclosure also concerns a method for mounting a wall panel to a wall structure.