Wall Panel End Trim with Dual-Recess Mounting Assembly Retention

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Solution Overview

Problem

Existing wall panel assemblies are limited in the number of mounting brackets they can securely hold, as existing trims are not connectible to the lowermost panel and mounting brackets are not securable to the lowermost panel, restricting the placement of additional brackets.

Innovation Solution

An end trim is designed to be connectible to a panel with a recess, featuring a trim-defined recess that cooperates with the panel's recess to secure a mounting assembly, providing a retained and rotation-resistant configuration, allowing for increased bracket retention and distribution along the wall.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If existing wall panel assemblies are used with standard trims, then the assembly structure is simple, but the number of mounting brackets that can be securely held is limited

Engineering Contradiction:
Improvenumber of mounting bracketsVSAvoidtrim and panel assembly structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The trim is divided into multiple segments including a first trim portion and a second trim portion, each with distinct functions. The first trim portion connects to the panel and provides a first recess for mounting brackets, while the second trim portion extends from the first and provides a second recess. This segmentation allows multiple mounting brackets to be distributed along the wall panel assembly, increasing the quantity of mounting brackets from a single location to multiple locations along the assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The trim extends in a longitudinal dimension along the wall panel assembly, transforming the mounting capability from a single-point attachment to a distributed linear arrangement. The first trim portion and second trim portion are arranged along the length of the panel assembly, allowing mounting brackets to be positioned at different longitudinal locations, effectively utilizing the longitudinal dimension to increase mounting capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If mounting brackets are distributed along the wall panel assembly, then the mounting versatility increases, but the structural complexity of the trim increases

Engineering Contradiction:
Improvemounting bracket distributionVSAvoidtrim structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The first trim portion and second trim portion are merged into a single integrated trim assembly that connects to the panel as one unit. The first recess and second recess are both provided by this single trim structure, allowing multiple mounting brackets to be secured through one unified component rather than requiring separate trim pieces. This merging approach increases mounting versatility while controlling structural complexity through integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The trim serves multiple functions: it connects to the panel, provides structural support, and creates multiple recesses for mounting brackets at different locations. The first trim portion and second trim portion both contribute to these functions, with each portion capable of supporting mounting brackets. This multi-functionality allows the trim to handle diverse mounting requirements along the wall panel assembly without requiring additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If the end trim is connectible to the lowermost panel, then the number of secure mounting locations increases, but the complexity of connection mechanisms increases

Engineering Contradiction:
Improvenumber of secure mounting locationsVSAvoidconnection mechanism
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The trim is configured to self-connect to the panel through its geometric configuration and engagement features. The first trim portion and second trim portion are shaped to fit together with the panel and with each other, allowing the assembly to be connected without requiring additional fasteners, adhesives, or complex joining mechanisms. The connection is achieved through the inherent design of the trim components themselves, increasing secure mounting locations while keeping the connection mechanism simple.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240125132A1Trim for wall panel assembly
Publication Date: 2024.04.18 2840629 ONTARIO INC
  • US20240125132A1 patent drawing
  • US20240125132A1 patent drawing
  • US20240125132A1 patent drawing

AI summary

Disclosed herein is an end trim that is connectible to a panel. The trim comprises a trim-defined recess. While the connected trim and panel is secured to a mounting wall, insertion of a first connector of a mounting assembly into a panel-defined recess is with effect that a retained configuration is established, wherein the mounting assembly is vertically supported by the panel, and displacement of the mounting assembly, relative to the connected trim and panel, in a direction away from the mounting wall, is opposed. The trim-defined recess is configured for co-operation with the mounting assembly such that, while the retained configuration is established, insertion of the second connector of the mounting assembly into the trim-defined recess is with effect that a rotation-resistant configuration is established, wherein rotation of the mounting assembly, relative to the connected trim and panel, in a direction away from the mounting wall, is opposed.