Wall panel for an appliance

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Solution Overview

Problem

Existing refrigerator designs often have visible refrigeration components that detract from the aesthetic appeal and create a cluttered appearance within the compartment, lacking effective depth perception and a streamlined look.

Innovation Solution

A three-dimensional molded wall panel that extends the full height and width of the cabinet's back wall, featuring irregular peaks and valleys, and can be configured with a lighting structure to provide a seamless backdrop, hiding refrigeration components and enhancing the aesthetic with a 'wallpaper-like' feel, while allowing better visibility of stored items.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If refrigeration components are visible in the compartment area, then the appliance structure is simple and easy to manufacture, but the aesthetic appeal is reduced and the appearance becomes cluttered

Engineering Contradiction:
Improveease of manufactureVSAvoidaesthetic appeal
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The wall panel is segmented into multiple sections with varying depths, creating distinct zones that can differentially obscure refrigeration components while maintaining structural simplicity and ease of manufacture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wall panel acts as an intermediary element positioned between the refrigeration components and the compartment area, selectively masking the components while preserving the overall simple structure and ease of manufacturing the appliance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If a flat wall panel is used, then the manufacturing process is simple, but depth perception is poor and the streamlined look is lacking

Engineering Contradiction:
Improveease of manufactureVSAvoiddepth perception
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The wall panel incorporates curved and contoured surfaces with peaks and valleys, creating three-dimensional visual interest and improved depth perception while maintaining compatibility with standard manufacturing processes

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The wall panel transitions from a two-dimensional flat surface to a three-dimensional structure with varying depths, adding visual dimensionality and depth perception without significantly complicating the manufacturing process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Shape

If refrigeration components are hidden behind a wall panel, then the aesthetic appeal and streamlined look are improved, but the device complexity increases

Engineering Contradiction:
Improveaesthetic appealVSAvoiddevice complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The wall panel serves multiple functions simultaneously: it acts as a cosmetic cover to hide refrigeration components, provides structural support within the compartment, creates depth perception through its contoured design, and maintains ease of manufacture by using standard panel construction methods

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11913712B2Wall panel for an appliance
Publication Date: 2024.02.27 WHIRLPOOL CORP
  • US11913712B2 patent drawing
  • US11913712B2 patent drawing
  • US11913712B2 patent drawing

AI summary

A refrigerator includes a cabinet with a plurality of walls and a compartment area for storing food within the cabinet. A door is configured to seal the compartment area. A refrigeration component is disposed within the cabinet. A wall panel is positioned within the cabinet and includes a three-dimensional molded surface with non-uniformly spaced peaks and valleys and a lighting structure. The wall panel extends from a lower end of the compartment area to an upper end of the compartment area. The wall panel separates the compartment area from the refrigeration component and is coextensive with one of the plurality of walls of the cabinet.