Wall Panel Retention Device with Magnetic Actuation

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Solution Overview

Problem

Traditional wall panel systems are complex and require sequential installation and removal for maintenance, making it difficult and costly to access interior panels, install or replace them, and modify the décor independently of mounting locations.

Innovation Solution

A wall panel system featuring a framework of intersecting rails defining cells, with panels having retention devices that can switch between stowed and deployed positions, allowing for easy installation, removal, and reconfiguration, using magnetic actuators for engagement and disengagement with the framework.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sequential installation and removal methods are used, then panels can be securely locked in position, but installation and maintenance become complex and time-consuming

Engineering Contradiction:
Improvepanel securityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The retention device is segmented into multiple independent components: a retention member with engagement protrusions, a actuator member with cam surface, and a spring member. This segmentation allows each component to perform its specific function independently, enabling simple snap-in installation while maintaining secure locked position

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention device transitions from a static traditional latch to a dynamic spring-loaded mechanism with cam surface. The spring member provides automatic engagement force, and the cam surface enables controlled deployment and retraction of the retention member, making installation and removal effortless

Inventive Principle:
Principle #15Dynamics

2Reliability

If panels are sequentially installed and removed, then mounting security is maintained, but access to interior panels requires removal of multiple panels

Engineering Contradiction:
Improvemounting securityVSAvoidaccess time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Each panel is equipped with independent retention devices that can be individually actuated. This allows any interior panel to be accessed by simply removing that specific panel without disturbing adjacent panels, eliminating the time-consuming sequential removal process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spring-loaded retention device automatically engages when the panel is inserted and can be easily disengaged by simple pressure on the actuator. This self-service mechanism eliminates the need for complex tools or procedures to access interior panels

Inventive Principle:
Principle #25Self-service

3Reliability

If traditional mounting hardware is used, then panels are securely attached, but replacement panels require different or modified mounting

Engineering Contradiction:
Improveattachment securityVSAvoidpanel replacement flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The retention device uses standardized engagement protrusions and receptacles that are identical across all panels. This universal design allows any replacement panel to be mounted using the same hardware and procedure as the original panel, providing full interchangeability and flexibility

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If sequential installation procedures are followed, then proper panel alignment is achieved, but installation and removal become more difficult and costly

Engineering Contradiction:
Improvepanel alignmentVSAvoidinstallation cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The retention device is pre-loaded with a spring member that provides automatic engagement force. The cam surface is pre-configured to guide the retention member during insertion, ensuring proper alignment is achieved automatically without requiring precise manual positioning or complex installation procedures

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient and cost-effective installation, removal, and reconfiguration of wall panels, allowing independent access and décor changes without damaging the panels or modifying mounting hardware, facilitating efficient maintenance and upgrades.

Implementation Method 1

the first retention device may be actuated by a magnet

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS10526790B1Method and apparatus for a wall panel system
Publication Date: 2020.01.07 ASSOCIATED ARCHITECTURAL PRODUCTS INC
  • US10526790B1 patent drawing
  • US10526790B1 patent drawing
  • US10526790B1 patent drawing

AI summary

An apparatus and method for a wall panel system having a plurality of wall panels arranged within a framework. The wall panels may include a plurality of retention devices releasably engaging the framework to position the wall panels relative to the wall panel system. One or more of the retention devices may be actuated to engage and disengage from the framework. The wall panel system may include trim releasably engaging the framework.