Wall Panel System with Magnetic Retention Devices

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Solution Overview

Problem

Traditional wall panel systems are complex and require sequential installation and removal for maintenance, making it difficult and costly to access behind panels, install or remove panels, or change decor independently of their mounting location.

Innovation Solution

A wall panel system featuring a framework of intersecting rails defining cells, with panels having retention devices that can switch between stowed and deployed positions, allowing panels to be easily locked and unlocked from the framework using magnetic actuators, enabling independent installation, removal, and reconfiguration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional sequential installation method is used, then panels are securely locked in position, but installation and removal require sequential steps making the process complex and time-consuming

Engineering Contradiction:
Improveease of panel installation and removalVSAvoidcomplexity of installation sequence
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The panel system divides the wall into modular grid cells with individual panels that can be independently installed, removed, or reconfigured. Each panel has its own retention devices that engage with the framework, allowing panels to be handled separately without affecting adjacent panels, thus eliminating sequential installation requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention devices incorporate movable components that can transition between engaged and disengaged states. The first retention device with movable portion allows panels to be quickly locked or unlocked by simple movement, transforming the complex sequential fastening process into a dynamic, single-step operation.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If panels are sequentially installed and tied into previous panels, then structural stability is achieved, but access behind panels requires removal of multiple panels causing damage and increased cost

Engineering Contradiction:
Improveease of access behind panelsVSAvoiddifficulty of panel replacement
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

Each panel is segmented with independent retention devices that connect directly to the framework rather than to adjacent panels. This segmentation allows any single panel to be accessed by removing only that one panel without affecting or damaging neighboring panels, simplifying both access and replacement procedures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The panel connection system extracts the dependency between adjacent panels by having each panel independently tie into the framework. This extraction eliminates the need to remove multiple panels for access, as each panel can be independently removed and reinstalled without compromising the integrity of surrounding panels.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If replacement panels are disconnected from original mounting hardware, then damaged panels can be replaced, but different or modified mounting is required increasing cost and complexity

Engineering Contradiction:
Improveability to replace panelsVSAvoidcomplexity of mounting hardware
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The framework with standardized cells and the retention devices create a universal mounting system that can accommodate any panel type. The same framework and retention device mechanism serves all panels throughout the wall system, providing multi-functionality and eliminating the need for different or modified mounting hardware when replacing panels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If wall panels at the end of installation sequence are attached differently, then panels are secured to wall, but installation and removal become more difficult and costly

Engineering Contradiction:
Improveease of panel installationVSAvoidcomplexity of mounting method
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The framework and retention device system provides a universal mounting method that works for all panels regardless of their position in the installation sequence or wall location. Every panel uses the same engagement mechanism with the framework, eliminating the need for different attachment methods at different locations and simplifying both installation and removal processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy and convenient installation, removal, and reconfiguration of wall panels, allowing for access behind panels and independent decor changes without the need for sequential removal or modification of mounting hardware, thus reducing installation and maintenance costs.

Implementation Method 1

the first retention device may be actuated by a magnet

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Data Source

PatentUS20230250641A1Method and Apparatus for a Wall Panel System
Publication Date: 2023.08.10 ASSOCIATED ARCHITECTURAL PRODUCTS INC
  • US20230250641A1 patent drawing
  • US20230250641A1 patent drawing
  • US20230250641A1 patent drawing

AI summary

An apparatus and method for a wall panel system having a plurality of wall panels arranged within a framework. The wall panels may include a plurality of retention devices releasably engaging the framework to position the wall panels relative to the wall panel system. One or more of the retention devices may be actuated to engage and disengage from the framework. The wall panel system may include trim releasably engaging the framework.