Wall Switch Retrofit Remote Control for Wireless Load Access

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Solution Overview

Problem

The installation of advanced load control systems in existing electrical setups is often hindered by the need for electrical re-wiring and the requirement for skilled professionals, and smart devices may lose functionality when traditional switches are turned off, disrupting power delivery.

Innovation Solution

The development of remote control devices that can be mounted over existing mechanical switches without re-wiring, allowing for wireless control of electrical loads and preventing accidental power cutoffs, using adapters, control units, and faceplates that attach to the switches, enabling zoned control and energy savings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If standard mechanical switches are replaced by load control devices, then advanced control features and energy savings are achieved, but electrical re-wiring and skilled installation are required

Engineering Contradiction:
Improveadvanced control featuresVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent introduces a remote control device as an intermediary that mounts over the existing mechanical switch without requiring electrical re-wiring. This mediator provides advanced load control features while leaving the original switch infrastructure intact, thus achieving versatility without increasing installation complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If wall-mounted switch is operated to off position, then power control is achieved, but smart devices lose functionality and cannot respond to remote commands

Engineering Contradiction:
Improvepower controlVSAvoidsmart device functionality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The remote control device incorporates a sensor that detects the position of the mechanical switch actuator and provides feedback to the control circuit. When the switch is in the off position, the system receives this feedback and prevents transmission of control commands to smart devices, thereby maintaining reliability of smart device functionality while preserving manual power control capability.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If remote control device is mounted over mechanical switch, then wireless control capability is added, but device complexity increases

Engineering Contradiction:
Improvewireless control capabilityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The remote control device is segmented into distinct functional modules: a mounting bracket that attaches to the mechanical switch, a sensor module that detects switch position, a control circuit that processes signals, and a wireless transmitter that communicates with smart devices. This segmentation allows each component to perform its specific function independently, reducing overall device complexity while maintaining wireless control capability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12261008B2Retrofit remote control devices
Publication Date: 2025.03.25 LUTRON TECHNOLOGY COMPANY LLC
  • US12261008B2 patent drawing
  • US12261008B2 patent drawing
  • US12261008B2 patent drawing

AI summary

Remote control devices may control electrical loads and/or load control devices of a load control system without accessing electrical wiring. The remote control device may be mounted over a mechanical switch that is installed in a multi-gang wallbox adjacent to a second electrical device, such as another mechanical switch or an electrical receptacle. The second electrical device may be recessed with respect to the remote control device and may be brought forward towards a front surface of the adapter by loosening a first set of screws that attach a yoke of the second electrical device to the multi-gang wallbox, and tightening a second set of screws that attach the adapter to the yoke of the second electrical device. The remote control device may comprise one or more configurable attachment members for attaching the adapter to the yoke of the mechanical switch and/or to the yoke of the second electrical device.