Two-Part Wall Tie With Retainer Hooks For Cables

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Solution Overview

Problem

The existing methods for constructing cavity walls with wall ties are cumbersome, as they require workers to bend and fix steel rods, which obstructs the construction process and compromises the structural integrity, especially when dealing with cables and pipes, leading to safety concerns and inefficiencies.

Innovation Solution

A cavity wall system featuring a two-part wall tie with a first fixation system that includes a hook arrangement for retaining cables and pipes, allowing for safer installation and easier construction by reducing the need for bending and providing secure structural connections between wall leaves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a contiguous steel rod wall tie is used to ensure structural strength, then the wall tie can withstand pulling and pushing forces, but it obstructs the construction process and reduces work safety in the cavity

Engineering Contradiction:
Improvestrength of wall tieVSAvoidconstruction process
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The wall tie is divided into separate parts: a first fixation system embedded in the inner wall leaf and a second fixation system for the outer wall leaf, replacing the traditional contiguous rod. This segmentation allows workers to install components sequentially without obstructing the cavity space, improving ease of operation while maintaining structural strength through the distributed fixation points.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If workers hammer nails into wall leaves to fix cables and pipes, then objects can be securely fixed, but the integrity of the wall leaf is compromised

Engineering Contradiction:
Improvefixation of objectsVSAvoidintegrity of wall leaf
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The wall tie system is designed with multi-functionality: in addition to its primary function of connecting wall leaves, it provides attachment points for fixing cables and pipes. The first and second fixation systems serve dual purposes as both structural connectors and mounting points for utilities, eliminating the need for separate nail-fixing operations that would compromise wall integrity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If a single contiguous wall tie is installed, then structural integrity is achieved, but the construction process becomes cumbersome and time-consuming

Engineering Contradiction:
Improvestructural integrityVSAvoidbuilding process efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The first fixation system is installed in advance during the construction of the inner wall leaf, before the outer wall leaf is built. This preliminary action allows the wall tie to be positioned and secured early in the process, eliminating the need for bending operations later and streamlining the overall construction sequence, thereby improving productivity while maintaining structural integrity.

Inventive Principle:
Principle #10Preliminary action

4Length of stationary object

If the wall tie protrudes far into the cavity, then it provides adequate connection between wall leaves, but it reduces work safety for workers

Engineering Contradiction:
Improveprotruding length of wall tieVSAvoidwork safety
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

By segmenting the wall tie into separate fixation systems, each component can be optimized for its specific function. The first fixation system protrudes only as much as needed from the inner wall leaf to connect with the second fixation system, minimizing the protruding length into the cavity and reducing safety hazards for workers while still achieving adequate connection between wall leaves.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4206409B1A cavity wall with a retainer part for a wall tie
Publication Date: 2024.07.31 EH-TEKNIK APS
  • EP4206409B1 patent drawingFigure 1
  • EP4206409B1 patent drawingFigure 2~3
  • EP4206409B1 patent drawingFigure 4~5

AI summary

The present invention related to a cavity wall comprising a first wall leaf, a second wall leaf, a wall cavity arranged between the first wall leaf and the second wall leaf of the cavity wall and a wall tie, wherein the wall tie comprises a first fixation system, wherein the first fixation system comprises: - an elongated first installation element arranged inside the first wall leaf, so as to install the wall tie to the first wall leaf by fixing the first fixation system relative to the first wall leaf, - an elongated first cavity element fixed to the first installation element and extending from the first installation element towards the second wall leaf and terminating at a first location beyond an inner major wall surface of the first wall leaf facing the wall cavity, - a retainer part for retention of one or more cables and/or pipes inside the wall cavity, wherein the retainer part is arranged inside the wall cavity and fixed to the first cavity element, and wherein the retainer part comprises a hook arrangement having one or more hooks retaining one or more cables and/or pipes.