Walnut Picking Robot Navigation With Multi-Sensor Fusion Mapping

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Solution Overview

Problem

Existing automated agricultural picking technologies face inefficiencies and low accuracy due to reliance on two-dimensional images, limited single-tree operation capabilities, and high initial and maintenance costs associated with guide line installations.

Innovation Solution

An automated walnut picking method utilizing multi-sensor fusion technology, combining two-dimensional laser sensors, Simultaneous Localization and Mapping (SLAM), and image recognition to create offline maps, predict walnut maturity, and guide robots for precise trunk location and walnut collection without guide lines, leveraging 2D and 3D sensors for accurate positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If two-dimensional image sensors are used for fruit positioning, then the device complexity is reduced, but the positioning accuracy deteriorates

Engineering Contradiction:
Improvesensor system complexityVSAvoidfruit positioning accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent combines two-dimensional image sensors with three-dimensional depth sensors to create a multi-sensor fusion system. The 2D image sensor captures color and texture information while the 3D depth sensor provides distance and spatial information, merging their data to achieve accurate three-dimensional positioning of fruits without excessive system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from two-dimensional image-only sensing to three-dimensional positioning by introducing depth information through time-of-flight sensors and stereo vision. This dimensional enhancement allows the system to accurately locate fruits in 3D space, solving the positioning accuracy problem while maintaining reasonable device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If single fruit tree operation is implemented, then the device complexity is reduced, but the productivity deteriorates

Engineering Contradiction:
Improvesystem structureVSAvoidpicking operation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent designs a picking robot with universal capabilities that can operate on multiple fruit trees simultaneously or sequentially. The robot equipped with multi-sensor fusion and 3D positioning can identify and pick fruits across different trees within its workspace, enhancing productivity while maintaining manageable system complexity through modular design

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If guide lines are installed for vehicle positioning, then the positioning accuracy is improved, but the ease of manufacture and maintenance deteriorates

Engineering Contradiction:
Improvevehicle positioning accuracyVSAvoidinitial transformation cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent implements Simultaneous Localization and Mapping (SLAM) technology that enables the guide vehicle to automatically build maps and locate itself without external guide lines. The system uses laser sensors and image sensors to autonomously navigate and position, eliminating the need for manual guide line installation and reducing maintenance requirements

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical guide line system with an optical and computational approach using laser sensors, image sensors, and SLAM algorithms. This substitution eliminates physical guide lines entirely, improving ease of manufacture and maintenance while maintaining or enhancing positioning accuracy through software-based navigation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances picking accuracy and efficiency by enabling multi-dimensional judgment and automatic navigation, reducing maintenance needs, and ensuring high automation and operation efficiency without initial guide line installations.

Implementation Method 1

collecting laser data of the entire park through a two-dimensional laser sensor arranged on the guide vehicle

Methodology Applied
Scientific EffectLIDAR: LIDAR

Implementation Method 2

obtaining depth information of a corresponding trunk recognized by the image sensor through a three-dimensional depth sensor

Methodology Applied
Scientific EffectTime of Flight: Time of Flight

Data Source

PatentUS11406061B2Automated walnut picking and collecting method based on multi-sensor fusion technology
Publication Date: 2022.08.09 FUYANG XINFENG SEED CO LTD
  • US11406061B2 patent drawing
  • US11406061B2 patent drawing
  • US11406061B2 patent drawing

AI summary

Disclosed is an automated walnut picking and collection method based on multi-sensor fusion technology, including: operation 1.1: when a guide vehicle for automated picking and collection is started, performing path planning for the guide vehicle; operation 1.2: remotely controlling the guide vehicle to move in a park according to a first predetermined rule, and collecting laser data of the entire park; operation 1.3: constructing a two-dimensional offline map; operation 1.4: marking a picking road point on the two-dimensional offline map; operation 2.1: performing system initialization; operation 2.2: obtaining a queue to be collected; operation 2.3: determining and sending, by the automated picking system, a picking task; operation 2.4: arriving, by the picking robot, at picking target points in sequence; operation 2.5: completing a walnut shaking and falling operation; and operation 2.6: collecting shaken walnuts. The provided method can obtain high-precision fruit coordinates and complete autonomous harvesting precisely and efficiently.