Warehouse Edge Systems for Real-Time Task Optimization

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Solution Overview

Problem

Current warehouse operations lack efficient systems for collecting and analyzing real-time data from employees, leading to suboptimal task optimization and inefficiencies due to disjointed data systems that require manual aggregation and analysis.

Innovation Solution

A connected warehouse system with edge and gateway systems that facilitate real-time data collection, communication, and analysis across multiple warehouses, utilizing edge devices, gateway systems, and cloud computing to provide dynamic data exchange and actionable insights.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If real-time data collection and analysis systems are implemented across multiple warehouses, then operational efficiency and task optimization improve, but system complexity and infrastructure requirements increase

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system is divided into edge computing devices deployed at individual warehouse locations, each handling local data collection and preliminary processing. This segmentation allows each edge device to operate independently while contributing to the overall system functionality, reducing the complexity burden on any single component and enabling scalable deployment across multiple warehouses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A centralized platform acts as an intermediary between distributed edge devices, receiving processed data from multiple sources, performing aggregate analysis, and distributing optimized task assignments. This intermediary layer simplifies the architecture by centralizing complex coordination functions while allowing edge devices to maintain operational independence.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If manual data aggregation and analysis methods are used, then system implementation cost and complexity remain low, but data processing time and operational optimization effectiveness increase

Engineering Contradiction:
Improvedata processing timeVSAvoiddata system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

Edge computing devices perform preliminary data processing, filtering, and aggregation at the source before transmitting results to the centralized platform. This preliminary action at the edge reduces the volume and complexity of data requiring centralized processing, thereby decreasing overall data processing time while maintaining a manageable system architecture.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Manual data aggregation and analysis processes are replaced with automated edge computing devices that continuously collect, process, and transmit data without human intervention. This substitution eliminates the time-consuming manual operations while the modular edge device architecture keeps system complexity manageable through standardized, independent units.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If centralized data collection from all warehouses is implemented, then comprehensive analysis and optimization are achieved, but data transmission requirements and system infrastructure complexity increase

Engineering Contradiction:
Improvedata integration completenessVSAvoidcommunication network complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

Data collection and preliminary processing are segmented to occur at distributed edge devices across multiple warehouses rather than requiring continuous centralized collection. Each edge device independently manages local data, reducing the burden on communication networks while ensuring comprehensive data capture through localized intelligence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Data aggregation, filtering, and preliminary analysis are performed in advance at edge devices before transmission to the centralized platform. This preliminary action reduces the volume of data requiring transmission, thereby maintaining comprehensive data integration while minimizing communication network requirements and infrastructure complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12417422B2Systems and methods to optimize warehouse operations
Publication Date: 2025.09.16 HONEYWELL INTERNATIONAL INC
  • US12417422B2 patent drawing
  • US12417422B2 patent drawing
  • US12417422B2 patent drawing

AI summary

A system configured to: receive a request to generate a dashboard visualization associated with one or more edge devices, the request comprising: a categorization of one or more of the edge devices; and at least one operational descriptor; and in response to the request: obtain, based on the categorization of the one or more edge devices and the operational descriptor, aggregated data associated with the one or more edge devices; determine a status associated with the one or more edge devices for the aggregated data; provide the dashboard visualization to an electronic interface of a computing device, the dashboard visualization comprising the status associated with the one or more edge devices, determine a list of prioritized actions for the one or more edge devices based on the status; and optimize a status of the one or more edge devices based on the determined list of prioritized actions.