Warehouse Robot Region Partitioning for Collision-Free Task Coalescing

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Solution Overview

Problem

In warehouse and inventory management, existing robotic systems face inefficiencies due to uncoordinated operations, leading to increased time and distance traveled by robots, collisions, and reduced task completion rates, which result in higher costs and error rates.

Innovation Solution

The implementation of a system that partitions robotic operations into specific regions, using a robot coordinator to assign tasks and dynamically adjust boundaries, allowing robots to operate independently in designated sections and coalesce results efficiently, thereby reducing conflicts and optimizing task completion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If robots operate independently without coordination in warehouse spaces, then each robot can perform tasks autonomously, but collisions increase and task completion efficiency decreases

Engineering Contradiction:
Improveautonomous operation capabilityVSAvoidtask completion rate
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The warehouse space is divided into multiple partitioned sections, and each robot is assigned to operate within a specific section. This segmentation of the working space eliminates conflicts between robots while maintaining autonomous operation capabilities, thereby improving task completion efficiency.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If robots operate without partitioned regions, then flexibility in task assignment is maintained, but travel distance and time increase

Engineering Contradiction:
Improvetask assignment flexibilityVSAvoidtravel time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system pre-partitions the warehouse space into sections and pre-assigns robots to specific sections before tasks are given. This preliminary organization of space and resources enables faster task execution by reducing the distance robots need to travel, while the coordinator maintains flexibility in assigning tasks within the partitioned structure.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If multiple robots share the same workspace without partitioning, then resource utilization is maximized, but conflicts and collisions occur

Engineering Contradiction:
Improverobot utilization rateVSAvoidcollision-free operation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The warehouse is divided into multiple partitioned sections with defined boundaries, and each robot operates autonomously within its assigned section. This spatial segmentation eliminates conflicts and collisions between robots while maintaining high utilization rates by ensuring each robot has dedicated workspace and resources.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If robots traverse the entire warehouse for task completion, then access to all resources is ensured, but energy consumption and time loss increase

Engineering Contradiction:
Improveresource accessibilityVSAvoidrobot energy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

Each robot section is equipped with local resources and storage units appropriate for its assigned tasks. This local quality approach ensures that robots can access necessary resources within their own sections without traversing the entire warehouse, thereby reducing energy consumption and task completion time while maintaining resource accessibility.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10949800B2Partitioning and coalescing operation of robots for coordinated autonomous execution
Publication Date: 2021.03.16 INVIA ROBOTICS INC
  • US10949800B2 patent drawing
  • US10949800B2 patent drawing
  • US10949800B2 patent drawing

AI summary

Robots and/or a robot coordinator are provided to execute an overall task by partitioning the task into subtasks and by coalescing results and/or output of the subtasks. The robot coordinator may coordinate, control, and/or program a set of robots to operate within different sections of a site and to execute subtasks associated with different tasks that fall within their respective sections in parallel. The robot coordinator may coordinate, control, and/or program the same or different set of robots to coalesce results and/or output for subtasks for a particular task from the different sections to complete the overall task. For instance, a first set of robots may retrieve objects that are stored at storage locations within the sections in which each robot operates, and a second set of robots may rotate moveable storage apparatus across the sections so that each storage apparatus stores all objects of a particular order.