In-Vehicle Warning Light Control for Power-On Sensor Faults

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Solution Overview

Problem

In-vehicle control devices fail to immediately detect and alert drivers of sensor abnormalities when the sensor output signal is not initially available upon power-on, leading to situations where warning lights do not illuminate despite existing abnormalities.

Innovation Solution

A control device for in-vehicle units equipped with a control circuit and storage circuit that execute abnormality detection, write detection history, and output lighting requests, even when initial sensor output is absent, by retrieving and utilizing previous detection history upon power-on, and managing diagnostic information separately.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the control device waits for sensor output signal to be available before detecting abnormalities, then the abnormality detection process is simplified, but the warning light cannot light up immediately when an abnormality exists

Engineering Contradiction:
Improveabnormality detection reliabilityVSAvoidtime delay in warning light activation
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control device performs preliminary abnormality detection by checking whether the sensor output signal is present before attempting to detect abnormalities in the signal content. This preliminary action allows the system to immediately identify cases where no signal is received, triggering the warning light without waiting for further signal processing steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device introduces an intermediate detection step that checks for the presence of the sensor output signal itself as a proxy indicator. Instead of directly analyzing sensor data for abnormalities, the system uses the signal presence/absence status as an intermediary indicator to trigger warnings, bypassing the need for complex signal analysis when the signal is unavailable.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the control device continuously monitors sensor output for abnormalities, then abnormality detection accuracy is improved, but the system complexity increases

Engineering Contradiction:
Improvesensor abnormality detection accuracyVSAvoidcontrol process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control device extracts and separates the abnormality detection function into a distinct, dedicated process module. By isolating the detection logic from other control functions, the system achieves high detection accuracy through specialized processing while keeping the overall device complexity manageable through functional separation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The control device changes the monitoring parameter from continuous detailed signal analysis to periodic presence/absence checking. By switching between different detection modes (continuous monitoring vs. periodic checks), the system maintains high detection accuracy for critical failures while reducing computational complexity during normal operation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240409155A1Control device for in-vehicle unit and control method of in-vehicle unit
Publication Date: 2024.12.12 JTEKT CORP
  • US20240409155A1 patent drawing
  • US20240409155A1 patent drawing
  • US20240409155A1 patent drawing

AI summary

A control device for an in-vehicle unit installed in a vehicle having a warning light includes a control circuit and a storage circuit. The control circuit executes an abnormality detection process, a detection result write-in process, and a lighting request output process. The storage circuit retains contents of the history information even when the in-vehicle unit is powered on or powered off. The control circuit is configured to retrieve the contents of the history information from the storage circuit when the in-vehicle unit is powered on. When the detection history is written in the retrieved contents, the control circuit outputs the lighting request even when an abnormality of the in-vehicle unit cannot be detected by the abnormality detection process.