Warning Light Device Centralized Monitoring via Universal Interface

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Solution Overview

Problem

Existing warning light systems for monitoring multiple technical units face complexity and incompatibility issues, particularly in large workshops with diverse machines and bus systems, making central monitoring challenging and safety-risk prone.

Innovation Solution

A warning light device with multiple warning lamps and signaling columns, each with alternating modules, allows for centralized monitoring by using a uniform electronic system for data and control signal transmission, including wireless communication, and addressable interfaces for efficient state indication and data storage, enabling simpler integration and reduced complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a network with uniform control system is used for central monitoring of multiple technical units, then centralized monitoring capability is improved, but device complexity and incompatibility increase due to diverse machines and bus systems

Engineering Contradiction:
Improvecentralized monitoring capabilityVSAvoidsystem complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent introduces a universal interface device as an intermediary between diverse technical units with different bus systems and the central monitoring system. This interface device translates and standardizes communication protocols, enabling centralized monitoring without requiring a uniform control system across all machines. The intermediary handles protocol conversion and data normalization, resolving incompatibility issues while maintaining centralized oversight capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The monitoring system employs a universal interface design that can accommodate multiple bus systems and communication protocols through a single standardized platform. This multi-functional interface device can adapt to various machine types and generations, providing centralized monitoring capability across heterogeneous technical units without requiring separate specialized systems for each machine type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If wireless communication is implemented for remote monitoring of warning lights, then ease of operation and remote accessibility are improved, but reliability and allocation accuracy deteriorate in large workshops with numerous technical units

Engineering Contradiction:
Improveremote monitoring capabilityVSAvoidstate allocation accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system maintains continuous wireless communication links between warning light devices and mobile receiving devices, ensuring uninterrupted monitoring capability. The continuous data transmission and real-time updating of operating states prevent loss of information and maintain reliable state allocation even in large workshops with numerous technical units, as the system continuously tracks and communicates status changes without interruption.

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If multiple technical units are monitored individually without networking, then device complexity is reduced, but productivity and monitoring efficiency decrease

Engineering Contradiction:
Improvesystem simplicityVSAvoidmonitoring efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent combines multiple individual warning light monitoring functions into a single integrated networked system. By merging the monitoring capabilities across multiple technical units into one unified network, the system improves productivity and monitoring efficiency while managing complexity through standardized interfaces and modular architecture, allowing operators to monitor multiple units simultaneously rather than individually.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables effective, cost-effective, and reliable monitoring of multiple technical units with reduced complexity, improving operational reliability and safety by allowing a single uniform indication system and central observation of operating states, even across different machines and generations.

Implementation Method 1

Each alternating module has an incandescent lamp or one or several light-emitting diodes which are already colored correspondingly

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS8456322B2Warning light device having at least two warning lamps
Publication Date: 2013.06.04 WERMA HLDG
  • US8456322B2 patent drawing
  • US8456322B2 patent drawing
  • US8456322B2 patent drawing

AI summary

A warning light device having a first warning lamp exhibiting at least one first light unit with at least one first lighting element for visually indicating at least one operating state of a first technical unit having a first electronic control device and having at least one indicating unit for visually indicating at least one operating state, especially several different operating states of the first warning lamp, wherein at least one electronic warning lamp connection is provided for transmitting data and/or control signals at least between the first warning lamp and the indicating unit to provide for the monitoring of several different technical units with considerably less expenditure than in the prior art. This is achieved by the fact the indicating unit is constructed as signaling column having at least one second alternating module with at least one second lighting element.