Machine Washable Exercise Mat with Absorbent Multi-Layer Construction

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Solution Overview

Problem

Current yoga mats lack absorbency and hygiene, leading to dirtiness, smell, and environmental issues due to non-machine washability, and require additional towels for sweat management during exercises.

Innovation Solution

A multi-layered, absorbent, skid-resistant, and machine-washable mat design featuring a blend of Thermoplastic polyurethane (TPU) polyester and rayon with silicone-coated bottom layers and gripping dots for stability and grip, allowing for easy cleaning and sweat absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a standard yoga mat is used, then comfort and skid resistance are provided, but absorbency and hygiene are lacking

Engineering Contradiction:
ImproveabsorbencyVSAvoidhygiene
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The yoga mat is divided into multiple functional layers: a top layer with absorbent fabric for sweat absorption, a middle layer for cushioning, and a bottom layer for skid resistance. This segmentation allows each layer to perform its specific function optimally, with the top layer specifically designed to absorb moisture and maintain hygiene during exercise.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If a yoga towel is attached to a standard yoga mat, then sweat absorption is improved, but exercise performance efficiency deteriorates

Engineering Contradiction:
Improvesweat absorptionVSAvoidexercise performance
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The absorbent fabric layer is permanently integrated into the yoga mat structure through bonding, creating a unified multi-layered mat. This merging eliminates the need for separate attachments while maintaining sweat absorption functionality, allowing users to perform exercises efficiently without dealing with loose or shifting towel attachments.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If current yoga mats are used, then comfort is provided, but machine washability is lacking

Engineering Contradiction:
ImprovecomfortVSAvoidmachine washability
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

The materials and construction methods are specifically selected and modified to withstand machine washing conditions. The bonding agents and fabric choices are designed to maintain their properties through high-temperature washing and drying cycles, enabling the mat to be cleaned in standard home or commercial washing machines without degrading its comfort features.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If a thick multilayered construction is used, then comfort on hard surfaces is improved, but skid resistance may deteriorate

Engineering Contradiction:
ImprovecomfortVSAvoidskid resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Different regions of the yoga mat are designed with different properties: the bottom surface features a skid-resistant pattern or material specifically engineered to grip the floor, while the top layers focus on comfort and absorbency. This local differentiation ensures that the thick multilayered construction provides comfort without compromising the skid resistance at the contact point with the floor.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mat provides comfort, stability, and hygiene during exercises by preventing slipping and absorbing sweat, while being safe for high-temperature washing and drying, extending its lifespan and reducing environmental impact.

Implementation Method 1

The surface of the invention uses an absorbent fabric that absorbs sweat from the body at all contact points

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The design provides a skid resistant surface enabling performance of the yoga exercises without shifting or wrinkling

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20240058643A1Machine washable exercise mat device
Publication Date: 2024.02.22 KHADRI SHOAIB
  • US20240058643A1 patent drawing
  • US20240058643A1 patent drawing
  • US20240058643A1 patent drawing

AI summary

This invention is a multilayered mat with each layer integrated with each other by different means of attachments including, but not limited to quilting, fusing, etc. The invention is designed specifically for exercise mat use such as yoga, pilates and other exercises. Additionally, it includes variation of a design that is custom cut tailored for exercise machine usage such as the pilates machine. The invention is designed to withstand multiple washes in a conventional washer and dryer for home, commercial or industrial applications. It is reusable after numerous washes since it retains the original quality without degradation. The invention is designed as an absorbent, leak-proof, washer/dryer sale, and skid proof device.