Washing Machine Door Cone Geometry to Keep Laundry Out of the Gap

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing washing machines face issues with laundry items getting stuck in the gap between the drum and the sleeve due to unbalanced vibrations and friction, leading to damage and increased load on the drive motor, especially during high-speed spin cycles.

Innovation Solution

The design features a crescent-shaped indentation on the lateral surface of the filling body, which acts as a sliding surface with a tangential and axial force component to convey laundry back into the drum interior, reducing friction and preventing contact with the sleeve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the drum and sleeve are kept at a sufficient distance to avoid rubbing during vibration, then an annular gap is formed, but laundry items can enter this gap and rub against the stationary sleeve causing damage

Engineering Contradiction:
Improveprevention of laundry and sleeve damageVSAvoidfriction and abrasion in the annular gap
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a laundry deflector as an intermediary component positioned between the drum and the stationary sleeve. This deflector fills the annular gap and actively redirects laundry items away from the gap area, preventing direct contact between laundry and the sleeve. The deflector serves as a mediator that resolves the contradiction by maintaining the necessary distance for vibration clearance while simultaneously blocking the harmful path of laundry items that would otherwise cause friction damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful frictional contact between laundry and the stationary sleeve into a beneficial deflection mechanism. By positioning the laundry deflector to interact with laundry items in the annular gap, the harmful rubbing action is transformed into a controlled deflection that redirects laundry away from the damage zone. The friction that would otherwise be destructive is harnessed to push laundry against the deflector surface, which then guides it safely back into the drum interior.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If additional laundry deflectors are attached to fill the gap between filling body and collar, then the risk of laundry penetrating the space is reduced, but friction on the laundry deflector increases and still damages laundry

Engineering Contradiction:
Improveprevention of laundry penetration into gapVSAvoidfriction damage on laundry by deflector
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the geometric parameters of the filling body by introducing a crescent-shaped indentation on its lateral surface. This modification creates a sliding surface with optimized orientation that reduces the friction coefficient between the laundry and the deflector surface. The indentation geometry is specifically designed to guide laundry items smoothly back into the drum interior, minimizing resistive friction forces while maintaining effective prevention of laundry penetration into the harmful annular gap.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality modification by creating a specific crescent-shaped indentation only in the critical area where laundry deflection is needed. This localized geometric feature provides enhanced sliding properties precisely where laundry items contact the filling body, while leaving other areas of the filling body unchanged. The local modification optimizes the interaction between laundry and deflector surface, reducing friction damage in the critical zone without affecting the overall structure.

Inventive Principle:
Principle #3Local quality

3Productivity

If the drum is filled to maximum capacity with laundry, then productivity is increased, but the risk of laundry jamming in the gap and damage to laundry and motor increases

Engineering Contradiction:
Improvedrum filling capacityVSAvoidrisk of jamming and motor stress
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The laundry deflector acts as a protective intermediary that becomes increasingly important when the drum is filled to maximum capacity. With more laundry items present, the probability of items entering the annular gap and causing jams increases. The deflector continuously monitors and redirects laundry items, preventing them from penetrating into the gap area where jams would occur. This intermediary protection system enables safe operation at maximum filling capacity without compromising reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements preliminary anti-action by proactively preventing laundry items from entering the harmful annular gap before jamming can occur. The laundry deflector is positioned and shaped to intercept laundry items early in their potential harmful path, redirecting them back into the drum interior before they can reach the gap between the drum and stationary sleeve. This preliminary intervention prevents the development of jamming conditions even when the drum is filled to maximum capacity.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents laundry from entering the critical gap, reduces friction and motor load, and enhances the laundry deflector function without additional parts, improving safety and reducing noise and energy consumption.

Implementation Method 1

The laundry can slide off this slope and falls back into the drum interior following gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

laundry parts lying against it and in rotation with practically no friction on the surface of the filling body

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP2038469B1Front-loading laundry treatment machine
Publication Date: 2011.05.11 BSH HAUSGERATE GMBH
  • EP2038469B1 patent drawingFigure 1
  • EP2038469B1 patent drawingFigure 2~4
  • EP2038469B1 patent drawingFigure 3

AI summary

The invention relates to a front-loading washing machine (1) comprising a housing in which a tub (2) and a washing drum (4), that rotates in the tub (2), are suspended in an oscillating manner. The tub (2) is connected on the edge of its front-sided loading opening (3) to the housing side of the loading opening in a liquid tight manner by means of a material-elastical seal (5). A door (6) closing the housing-sided loading opening comprises, on the inner side, a filling body (7) that is in the form of a truncated cone extending towards the inside of the drum. The aim of the invention is to avoid using additional parts and to also improve the laundry deflector in the most economical manner possible, without damaging the laundry by friction on the seal when the washing machine is in operation, and to further assure the operation of the washing machine with respect to the operation of the washing drum. The cover surface (14) of the filling body (7) comprises at least one moulding (11) that starts close to the largest diameter of the cone and that forms an increasing surface (18) having a sickle form in the direction of the inner wall of the drum and extends along the smallest diameter of the cone to the cover surface (14).