Washer Door Hook Structure for Sealing and Glass Support
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Solution Overview
Problem
Existing laundry treating apparatuses face issues with moisture infiltration and air leakage between the outer and inner frames due to gaps, and require additional sealing members, which can degrade over time. Additionally, current fastening methods, such as screw coupling, increase costs and lead to defective parts due to misaligned holes, while hook coupling lacks sufficient fastening force to support the weight of the front glass, causing deformation and damage.
Innovation Solution
A hook fastening structure between the outer and inner frames, where the hooks are designed to interfere fit and include wedge-shaped protrusions for enhanced coupling, eliminating the need for sealing members and allowing for assembly without pre-drilled holes, thereby preventing moisture infiltration and air leakage, and providing a robust fastening force to support the front glass.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If screw coupling is used to fasten the outer frame and inner frame, then the fastening force is increased, but the manufacturing cost increases and defective parts occur due to misaligned holes
Solution Approach 1:
The hook structure enables self-alignment during assembly, where the hooks automatically engage with the hook grooves without requiring precise pre-drilled hole alignment. This self-service mechanism eliminates the need for complex alignment procedures and reduces defective parts caused by misaligned holes, while still providing sufficient fastening force through the interlocking hook-groove engagement.
Solution Approach 2:
The patent replaces the screw coupling mechanism with a hook coupling mechanism. This substitution eliminates the need for threaded holes, screws, and associated fastening hardware, thereby reducing manufacturing costs and simplifying the assembly process while maintaining adequate fastening strength through the geometric interlocking of hooks and grooves.
2Ease of manufacture
If hook coupling is used to fasten the outer frame and inner frame, then the manufacturing cost is reduced, but the fastening force is insufficient to support the weight of the front glass
Solution Approach 1:
The hook structure employs asymmetric geometry where the hook protrusions on the outer frame engage with corresponding hook grooves on the inner frame in a non-symmetric arrangement. This asymmetric design creates a mechanical interlock that prevents disengagement under load, providing sufficient fastening force to support the front glass weight while maintaining manufacturing simplicity.
Solution Approach 2:
The hook structures utilize curved surfaces and rounded geometries that facilitate smooth engagement and load distribution. The curved profile of the hooks and grooves allows for gradual engagement under the weight of the front glass, distributing stresses more effectively than sharp-edged geometric features, thereby enhancing the fastening capability without increasing complexity.
3Reliability
If sealing members are added to prevent moisture infiltration and air leakage, then the sealing function is improved, but the device complexity increases and the sealing member needs replacement over time
Solution Approach 1:
The patent merges the fastening function and sealing function into a single integrated hook-groove coupling structure. The same hooks that provide mechanical fastening also create a tight fit between the outer frame and inner frame, eliminating gaps without requiring separate sealing members. This merging of functions reduces device complexity while maintaining reliable sealing performance.
Solution Approach 2:
The patent extracts the sealing function from the fastening structure by designing the hook-groove interface to inherently prevent moisture and air infiltration through precise geometric fit. This extraction eliminates the need for additional sealing components, reducing overall device complexity and removing the maintenance burden associated with replacing deteriorating sealing members.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The hook fastening structure effectively seals the gap between the outer and inner frames without additional sealing members, reduces production costs by eliminating the need for screws and minimizing rework, and maintains a high fastening force to prevent deformation and damage from the weight of the front glass.
Implementation Method 1
the hooks are designed to interfere fit and include wedge-shaped protrusions for enhanced coupling
Data Source
AI summary
A laundry treating apparatus may include a main body having a laundry inlet port disposed at a front surface thereof and configured to receive laundry through the laundry inlet port, and a door rotatably coupled to a front surface of the main body to open and close the laundry inlet port. The door may include an outer frame provided with an opening and facing an outside of the main body; a front glass coupled to a front surface of the outer frame to cover the opening; an inner frame coupled to a rear surface of the outer frame and facing an inside of the main body; and a plurality of hooks that extends from each of the outer frame and the inner frame to fasten the outer frame and the inner frame, thereby enhancing a fastening force between the outer frame and the inner frame.


