Washer Drum Imaging for Accurate Laundry Load Sizing

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Solution Overview

Problem

Laundry treating appliances face inefficiencies due to users' inaccurate estimation of laundry load size, as current systems rely on mass measurement which does not account for volume, leading to suboptimal performance and user confusion.

Innovation Solution

Incorporating graduated markings on the drum and using an imaging device to capture images for image analysis, allowing the controller to determine the laundry load size based on the presence and number of markings, thereby providing a more accurate assessment of load volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If mass measurement is used to determine load size, then the measurement is simple, but it does not provide accurate understanding of load volume and causes user confusion

Engineering Contradiction:
Improveload size determination accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary system consisting of an imaging device and image analysis process that mediates between the physical load and the controller. Instead of directly measuring mass, the system captures images of the load, analyzes them to determine volume, and provides this information to the controller, resolving the contradiction between simple measurement and accurate volume determination

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical mass measurement system with an optical imaging system. By substituting the mechanical weighing mechanism with an optical-based volume measurement system, the patent achieves more accurate load size determination that aligns with user perception while maintaining system simplicity through automated image analysis

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If user manually inputs load size, then the system is simple to operate, but the user often overestimates or underestimates the load size resulting in suboptimal performance

Engineering Contradiction:
Improveload size accuracyVSAvoidload detection automation
Core Design Contradiction:
Measurement precisionVSExtent of automation

Solution Approach 1:

The patent implements self-service by enabling the system to automatically detect and determine load size without user intervention. The imaging device automatically captures images, the image analysis algorithm automatically processes the data, and the controller automatically receives the load size information, eliminating the need for manual user input while ensuring accurate measurements

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces feedback by providing visual information to the user through the interface display. The system captures images of the load, analyzes them, and presents the determined load size back to the user, creating a feedback loop that allows users to verify the measurement while the system automatically performs the detection function

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP2811059B1Method of determining a load size in a laundry treating appliance
Publication Date: 2022.03.23 WHIRLPOOL CORP
  • EP2811059B1 patent drawingFigure 1
  • EP2811059B1 patent drawingFigure 2
  • EP2811059B1 patent drawingFigure 3A~3B

AI summary

Method of determining a laundry load size in a laundry treating appliance (10) comprising a rotatable drum (16) at least partially defining a treating chamber for receiving laundry for treatment in accordance with a treating cycle of operation, an imaging device (95), and a controller (96) having a processor, the method includes generating an images, detecting, marking in the generated image, and determining, by the controller (96), a load size based on the image.