Washer-Dryer Condenser Using Drum Rotation and Ambient Air Cooling

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Solution Overview

Problem

Traditional combination washer/dryer appliances face inefficiencies in drying systems due to the location of the condenser inside the cabinet, which reduces condenser efficiency and increases energy consumption, and the noise and space requirements of the blower.

Innovation Solution

The drying system incorporates an air recirculation loop with a condenser that utilizes ambient air to cool and condense water vapor, and eliminates the blower by using drum rotation to drive air flow, with condenser walls formed by exterior cabinet walls to enhance efficiency and reduce noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the condenser is located inside the cabinet, then the appliance structure is compact, but the condenser efficiency decreases and energy consumption increases

Engineering Contradiction:
Improveappliance structure compactnessVSAvoidcondenser efficiency
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The condenser is extracted from the interior cabinet space and positioned externally, allowing it to access ambient air for cooling. This separation resolves the conflict by placing the condenser in an environment where it can operate efficiently while the appliance interior remains compact for other functions.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If a blower is used to move air through the drying system, then air circulation is effective, but noise and space requirements increase

Engineering Contradiction:
Improveair circulation effectivenessVSAvoidblower space and noise
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The drying system utilizes the drum's own rotation to generate air flow through the laundry load, eliminating the need for a separate blower device. The drum acts as both the drying chamber and the air-moving mechanism, reducing device complexity, space requirements, and noise while maintaining effective air circulation.

Inventive Principle:
Principle #25Self-service

3Use of energy by stationary object

If the condenser uses ambient air for cooling, then energy consumption is reduced, but the condenser must be positioned outside the cabinet

Engineering Contradiction:
Improveenergy consumptionVSAvoidcabinet interior space
Core Design Contradiction:
Use of energy by stationary objectVSVolume of moving object

Solution Approach 1:

The condenser is positioned to utilize the cabinet's exterior walls as part of its thermal structure, effectively nesting the condenser function within the existing cabinet boundaries while accessing external ambient air. This allows energy-efficient ambient air cooling without sacrificing cabinet interior space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases appliance capacity, reduces energy consumption, and minimizes noise, providing a more efficient and compact drying solution.

Implementation Method 1

a condenser fluidly coupled to the recirculation conduit

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

the condenser walls formed by exterior cabinet walls to enhance efficiency

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

eliminates the blower by using drum rotation to drive air flow

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS11821135B2Laundry treating appliance with a condenser
Publication Date: 2023.11.21 WHIRLPOOL CORP
  • US11821135B2 patent drawing
  • US11821135B2 patent drawing
  • US11821135B2 patent drawing

AI summary

A laundry treating appliance comprising a combination washer/dryer having a cabinet defining an interior, a tub located within the interior with a first access opening, a rotatable drum located within the tub and having a rear wall defining a fan, a closure moveably mounted to the cabinet and selectively movable between open/closed positions to open/close at least one of the first and second access openings; an air recirculation conduit having an inlet fluidly coupled to a first portion of the treating chamber and an outlet fluidly coupled to a second portion of the treating chamber, which is different than the first portion, and a condenser fluidly coupled to the recirculation conduit.