Vehicle Washer Fluid Refill Using HVAC Condensate Recovery

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Solution Overview

Problem

Autonomous vehicles require frequent refilling or large, heavy washer fluid tanks to maintain clean external optical sensors and windshields, leading to inconvenience and decreased fuel efficiency.

Innovation Solution

Redirecting condensed liquid water from the HVAC system to the washer fluid tank, using a conduit and optionally adding anti-freeze from an adjacent reservoir, controlled by vehicle sensors and mobile application algorithms to maintain an operable washer fluid system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If a larger and heavier washer fluid tank is used, then the washer fluid supply duration is extended, but the vehicle weight increases and fuel efficiency decreases

Engineering Contradiction:
Improvewasher fluid supply durationVSAvoidvehicle weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The system captures and stores condensed water from the HVAC system in a dedicated reservoir, enabling the washer fluid system to replenish itself automatically during vehicle operation. This self-service mechanism eliminates the need for a large pre-filled tank, as water is continuously collected and made available for washer fluid mixing throughout the driving range.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of discarding the condensed water from the HVAC system as waste, the invention recovers this water and redirects it to the washer fluid tank. This recovery process transforms a waste stream into a useful resource, providing a sustainable water source that extends washer fluid supply without requiring additional vehicle weight.

Inventive Principle:
Principle #34Discarding and recovering

2Weight of moving object

If a smaller washer fluid tank is used, then vehicle weight is reduced, but the frequency of refilling increases

Engineering Contradiction:
Improvevehicle weightVSAvoidrefilling frequency
Core Design Contradiction:
Weight of moving objectVSLoss of time

Solution Approach 1:

The washer fluid system automatically replenishes itself by capturing condensed water from the HVAC system during vehicle operation. This self-service capability ensures that even with a smaller tank capacity, the system maintains adequate washer fluid levels without requiring frequent manual refilling by the driver.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The condensed water collection occurs continuously during vehicle operation whenever the HVAC system is running. This continuous collection process ensures that the washer fluid tank is constantly being replenished, maintaining supply continuity despite the smaller tank size and reducing the need for manual intervention.

Inventive Principle:
Principle #20Continuity of useful action

3Quantity of substance

If condensed water from HVAC system is discarded, then the washer fluid system requires external water sources, but clean drinking water is consumed frequently

Engineering Contradiction:
Improveclean drinking water consumptionVSAvoidwater source availability
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The system recovers condensed water from the HVAC system that would otherwise be discarded. This recovered water is redirected to the washer fluid tank, providing a sustainable alternative to using clean drinking water for washer fluid replenishment and preserving this valuable resource.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The invention transforms the waste condensed water from the HVAC system into a beneficial resource for the washer fluid system. By redirecting this previously discarded water stream, the system creates a sustainable water supply that reduces dependency on clean drinking water while utilizing an available byproduct.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for a smaller, lighter washer fluid tank that is constantly refilled, reducing the need for frequent topping-off and preserving clean drinking water, while maintaining washer fluid functionality even in cold conditions.

Implementation Method 1

When air passes through the HVAC system of a vehicle, air humidity condenses to liquid water when it passes through the cold heat exchanger

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11866013B2Sustainable washer fluid supply for a vehicle
Publication Date: 2024.01.09 VOLVO CAR CORP
  • US11866013B2 patent drawing
  • US11866013B2 patent drawing
  • US11866013B2 patent drawing

AI summary

The present disclosure redirects unused condensed liquid water from the HVAC system to the washer fluid system such that the washer fluid tank, which may be relatively small and light, does not have to be topped-off frequently. The washer fluid tank is constantly refilled, and the washer fluid supply does not have to be replenished with clean drinking water as often, preserving this important environmental resource. Vehicle sensor data and/or a mobile application usage algorithm control filling of the washer fluid tank, and optionally periodically add anti-freeze from an adjacent reservoir when necessary to maintain an operable washer fluid system even below 0 degrees C.