Medical Instrument Washer Free Multiple Connector

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Solution Overview

Problem

Existing washer machines for medical instruments, particularly endoscopic types, experience downtimes and mechanical complications due to the need for manual positioning and connection of instruments, leading to reduced productivity and increased likelihood of machine breakdowns.

Innovation Solution

A washer machine design featuring a free multiple connector that can be autonomously moved and connected to flexible washing pipes, using a releasable manual mechanical clamping device to connect to a static counter-connector within the washing chamber, allowing for separate preparation and connection of instruments outside the machine, thereby reducing downtimes and simplifying the process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual positioning and connection of instruments is performed on the sliding trolley inside the washing chamber, then the instrument can be properly positioned and connected, but the machine stops during these operations causing downtime and reduced productivity

Engineering Contradiction:
Improveinstrument positioning and connectionVSAvoidwashing machine productivity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The connection system is divided into two independent parts: a multiple connector that moves with the sliding trolley and a stationary multiple counter-connector fixed to the machine structure. This segmentation allows the trolley to be positioned and instruments connected outside the washing chamber, eliminating the need to stop the machine for these operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiple connector and instruments can be prepared and connected to the flexible pipes before the sliding trolley enters the washing chamber. This preliminary action is performed outside the chamber while the machine is operational, avoiding downtime during the washing process.

Inventive Principle:
Principle #10Preliminary action

2Extent of automation

If a pneumatic connection system is used to connect the multiple connector to the washing circuit, then automatic connection is achieved, but the mechanical complexity increases and malfunctions occur

Engineering Contradiction:
Improveconnection automationVSAvoidconnection system complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The complex pneumatic connection system is replaced with a simpler mechanical coupling system. The multiple connector and stationary multiple counter-connector use straightforward mechanical interfaces that are more reliable and easier to maintain, while still achieving automatic connection functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Extent of automation

If the multiple connector is integrated with the sliding trolley, then connection is automated, but the mechanical encumbrance and component complexity increase

Engineering Contradiction:
Improveconnection automationVSAvoidmachine reliability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The connection system is separated into a mobile multiple connector attached to the trolley and a stationary multiple counter-connector fixed to the machine. This segmentation reduces mechanical encumbrance by eliminating the need for complex pneumatic systems integrated into the trolley, thereby improving reliability.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If the washing chamber door must remain open for instrument positioning, then access is provided, but the machine cannot operate and downtime increases

Engineering Contradiction:
Improveinstrument accessVSAvoidmachine downtime
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

Instrument positioning and connection to the multiple connector are performed as preliminary actions outside the washing chamber before the door is closed. This allows the machine to maintain operational status with the door closed, eliminating downtime while still providing necessary access for setup.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10722321B2Washing device for medical instruments
Publication Date: 2020.07.28 STEELCO
  • US10722321B2 patent drawing
  • US10722321B2 patent drawing
  • US10722321B2 patent drawing

AI summary

A washer machine for medical instruments comprises a washing chamber, at least a sliding loader trolley at least to load the medical instruments into the washing chamber and a washing device to wash the medical instruments, comprising a multiple connection unit and a plurality of flexible washing pipes connectable to the aperture of the medical instrument to be washed. The multiple connection unit comprises a free multiple connector, autonomous and unconstrained from the sliding loader trolley and connectable to said flexible washing pipes, and a static and fixed multiple counter-connector disposed in the washing chamber. A releasable manual mechanical clamping device is provided for the selective connection of the free multiple connector to the static and fixed multiple counter-connector.