Washer Gasket Nozzle Layout to Prevent Pipe Interference

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Solution Overview

Problem

Conventional washing machines with multiple spray nozzles face issues of non-uniform laundry wetting, complex structure, interference with other components, leakage, and abrasion due to the complexity of connecting the circulation pump and nozzles, and gasket deformation during drum rotation.

Innovation Solution

A washing machine design featuring a gasket with multiple nozzles on its inner surface and a distribution pipe that connects the pump to these nozzles, with a unique accommodating part and rib structure to prevent interference and abrasion, allowing for uniform water distribution and simplified assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple spray nozzles are connected to the circulation pump through connectors and spray paths, then water can be sprayed into the drum, but the structure becomes complex and assembly becomes bothersome

Engineering Contradiction:
Improvespray coverageVSAvoidconnection structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple spray nozzles directly onto the circulation pump body, merging what were previously separate components (pump and nozzles) into a single integrated unit. This eliminates the need for separate connectors and spray paths, significantly simplifying the overall structure while maintaining the ability to spray water into the drum through multiple nozzles.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The circulation pump is designed to serve multiple functions: it both pumps water and houses multiple spray nozzles for distributed water delivery. This multi-functional design eliminates the need for separate spray path components, reducing structural complexity while achieving versatile spray coverage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If spray nozzles are connected by passing connectors through the gasket, then water can be distributed to nozzles, but the gasket may deform during drum rotation causing pipe separation

Engineering Contradiction:
Improveassembly processVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

By integrating the nozzles directly into the pump body, the patent eliminates the gasket penetration connection method entirely. The nozzles are permanently attached to the pump through integrated mounting structures, ensuring stable connections that are not susceptible to gasket deformation during drum rotation.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If the circulation water supply pipe runs near the gasket to reach the nozzles, then water can be supplied to nozzles, but the pipe may be separated due to gasket deformation from vibration

Engineering Contradiction:
Improvewater circulation efficiencyVSAvoidpipe connection integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent integrates the water supply function directly into the pump body where the nozzles are located. Water is pumped and delivered to nozzles through internal passages within the integrated pump-nozzle assembly, eliminating the need for external supply pipes that would be vulnerable to separation from gasket deformation.

Inventive Principle:
Principle #5Merging (Combining)

4Volume of moving object

If the pipe for guiding circulating water runs close to the gasket, then space is saved, but abrasion of the gasket occurs due to friction

Engineering Contradiction:
Improvemachine sizeVSAvoidgasket abrasion
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

By integrating the nozzles and water delivery system directly into the pump body, the patent eliminates the need for separate pipes running near the gasket. Water circulation occurs through internal passages within the integrated assembly, removing the source of friction-induced gasket abrasion while maintaining compact dimensions.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures uniform wetting of laundry, reduces the complexity and size of the washing machine, prevents leakage and abrasion, and maintains the distribution pipe's integrity during tub vibration.

Implementation Method 1

a pump, and a distribution pipe supplying water pumped by the pump to the plurality of nozzles

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

a plurality of nozzles spraying water into a drum

Methodology Applied
Scientific EffectSpray: Spray

Data Source

PatentUS11519121B2Washing machine
Publication Date: 2022.12.06 LG ELECTRONICS INC
  • US11519121B2 patent drawing
  • US11519121B2 patent drawing
  • US11519121B2 patent drawing

AI summary

Disclosed is a washing machine including: a gasket, wherein the gasket includes a gasket body, forming a passage between a laundry entry hole formed in a casing and an opening formed in a tub, and a plurality of nozzles spraying water into a drum; and a distribution pipe supplying water pumped by a pump to the plurality of nozzles, wherein the distribution pipe includes a transport conduit disposed on an outer circumferential surface of the gasket, wherein the gasket body is divided into a front body positioned on the side of the casing and a rear body positioned on the side of the tub, wherein the rear body includes an accommodating part in which at least a portion of the transport conduit is disposed, and accordingly, it is possible to prevent intervention between the distribution pipe and any other structure around the gasket.