Washer Tub Rib Structure for Fastening Boss Vibration Loads

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Solution Overview

Problem

The fastening bosses on the tub of drum type washing machines are prone to damage due to concentrated vibration and loads from balance weights during high-speed rotation, leading to reliability issues.

Innovation Solution

The design includes thicker ribs around fastening bosses on the tub's circumference to distribute stress, with a rounded connecting portion and additional circumferential ribs to enhance strength and prevent damage, ensuring the fastening bosses can withstand high-speed rotation without breaking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the drum rotates at high speeds, then washing performance is improved, but the fastening bosses are damaged due to concentrated vibration and loads

Engineering Contradiction:
Improvewashing performanceVSAvoidfastening boss durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by making the ribs have different thicknesses at different locations. Specifically, the ribs are thicker in the radial direction (outer direction from the central axis) where they reinforce the fastening bosses, while being thinner in the circumferential direction. This localized variation in rib thickness provides targeted reinforcement exactly where the fastening bosses need support to withstand high-speed rotation vibrations, without unnecessarily increasing the overall structure weight or complexity.

Inventive Principle:
Principle #3Local quality

2Strength

If thicker ribs are added to reinforce fastening bosses, then structural strength is improved, but device complexity increases

Engineering Contradiction:
Improvefastening boss strengthVSAvoidtub structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent merges the reinforcement function with the existing rib structure of the tub. Instead of adding separate reinforcement components or brackets around the fastening bosses, the design integrates the reinforcing ribs directly into the tub's existing rib framework. The ribs serve dual purposes: maintaining the tub's structural integrity and simultaneously reinforcing the fastening bosses. This integration approach strengthens the fastening bosses while avoiding additional separate components that would increase device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Stress or pressure

If multiple ribs are formed around fastening bosses, then stress distribution is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvestress distributionVSAvoidtub manufacturing complexity
Core Design Contradiction:
Stress or pressureVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by dividing the reinforcement structure into multiple discrete ribs arranged around each fastening boss. Instead of creating one large complex reinforcement feature, the design uses several smaller rib elements positioned at different angular locations around the fastening boss. This segmentation allows stress to be distributed across multiple discrete contact points, improving the overall stress distribution. The segmented rib structure can also be more easily molded or manufactured compared to a single large reinforcement feature.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8516861B2Washing machine
Publication Date: 2013.08.27 LG ELECTRONICS INC
  • US8516861B2 patent drawing
  • US8516861B2 patent drawing
  • US8516861B2 patent drawing

AI summary

Disclosed herein is a washing machine having the structure to reinforce fastening bosses (100) formed on a front surface of a tub (56) to mount a balance weight (90). The washing machine comprises a tub (56) having a gasket coupling part (80) to which a gasket (50) is coupled, a plurality of fastening bosses (100) formed on a circumference about a central axis of the tub (56) to secure a balance weight (90), and a plurality of ribs (310) to reinforce the fastening bosses (100), wherein at least one of the ribs (310) formed in an outer direction of the tub (56) around each fastening boss (100) is thicker than the ribs (310) formed towards the central axis of the tub (56).