Washing Machine Vibration Sensor for Multi-Directional Detection

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Solution Overview

Problem

Existing washing machines require multiple abnormal vibration sensing apparatuses to detect vibrations in multiple directions, leading to complex construction, increased assembly time, and higher fabrication costs.

Innovation Solution

An abnormal vibration sensing apparatus comprising a limiter and a sensing rod connected to both the tub and cabinet, with a contact sensing unit that detects abnormal vibrations by relative motion between the limiter and sensing rod, allowing for multi-directional vibration sensing without increasing the number of apparatuses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple abnormal vibration sensing apparatuses are installed to detect vibrations in multiple directions, then the vibration detection capability is improved, but the device complexity and fabrication cost increase

Engineering Contradiction:
Improvevibration detection capabilityVSAvoidconstruction complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensing rod is designed to detect vibrations in multiple directions (front-rear, left-right, and diagonal directions) through a single apparatus. The rod can rotate about its longitudinal axis and the contact sensing unit can be positioned at different locations, enabling one sensing apparatus to perform the function of multiple separate sensors would otherwise be needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple vibration detection functions are merged into a single sensing apparatus. The sensing rod integrates multiple detection capabilities by allowing the contact sensing unit to detect vibrations from different directions through strategic positioning and rotation, combining what would traditionally require multiple separate sensing apparatuses into one unified device.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If multiple abnormal vibration sensing apparatuses are installed to detect vibrations in multiple directions, then the vibration detection capability is improved, but the assembly time increases

Engineering Contradiction:
Improvevibration detection capabilityVSAvoidassembly time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The sensing rod serves multiple detection purposes simultaneously. By positioning the contact sensing unit at strategic locations on the rod and allowing rotation about the longitudinal axis, a single apparatus can monitor vibrations in front-rear, left-right, and diagonal directions, eliminating the need to assemble multiple separate sensing devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges multiple vibration detection functions into one sensing apparatus, reducing the number of components that need to be assembled. The single sensing rod with strategically positioned contact sensing units replaces what would otherwise require multiple separate sensing apparatuses, thereby reducing assembly time and complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If multiple abnormal vibration sensing apparatuses are installed to detect vibrations in multiple directions, then the vibration detection capability is improved, but the fabrication cost increases

Engineering Contradiction:
Improvevibration detection capabilityVSAvoidfabrication cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The sensing rod is designed as a universal detection component that can monitor vibrations in multiple directions. By positioning the contact sensing unit at different locations on the rod and enabling rotation, a single apparatus performs the function of multiple separate sensors, reducing the total number of components that need to be manufactured and assembled.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention combines multiple vibration detection functions into one sensing apparatus, reducing the total component count. The sensing rod with strategically positioned contact sensing units integrates the functionality of multiple separate sensing devices, thereby reducing fabrication costs associated with manufacturing, sourcing, and assembling multiple individual components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient detection of abnormal vibrations in multiple directions, reducing the need for multiple sensing apparatuses and simplifying the construction and assembly process while maintaining effective vibration sensing capabilities.

Implementation Method 1

a contact sensing unit sensing whether the limiter and the sensing rod are in contact with each other so as to sense abnormal vibration of the vibrating body

Methodology Applied
Scientific EffectContact sensing:

Data Source

PatentUS7874186B2Abnormal vibration sensing apparatus and washing machine having the same
Publication Date: 2011.01.25 LG ELECTRONICS INC
  • US7874186B2 patent drawing
  • US7874186B2 patent drawing
  • US7874186B2 patent drawing

AI summary

A washing machine has an abnormal vibration sensing apparatus. The abnormal vibration sensing apparatus includes a limiter having at least one opened side and connected to one of a vibrating body and a fixing body, a sensing rod having one end that is received in the limiter and separated from an inner wall of the limiter, and the other end that is connected to another of the vibrating body and the fixing body, and a contact sensing unit sensing whether the limiter and the sensing rod are in contact with each other so as to sense abnormal vibration of the vibrating body. According to this construction, it is possible to easily detect abnormal vibration in a plurality of directions without increasing the number of installing abnormal vibration sensing apparatuses.