Washing Drum Motion Control for Load-Adaptive High Head Washing

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Solution Overview

Problem

Conventional washing machines often cause damage to laundry and have limited washing ability, as they rely on tumbling motions that do not effectively adapt to varying laundry loads or washing modes.

Innovation Solution

A washing method and machine that detect laundry amounts and perform high head motions by braking the drum after laundry is lifted over half the drum height, allowing for adaptive drum motions based on load and user-selected modes, using cold water to enhance washing ability and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional tumbling motion is used, then the washing machine structure is simple, but the washing ability is limited and laundry damage occurs

Engineering Contradiction:
Improvewashing machine structure simplicityVSAvoidwashing ability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent implements dynamic drum motion control by detecting laundry amount and automatically adjusting drum rotation patterns. The drum switches between tumbling motion (for small loads) and high head motion (for optimal loads), enabling the washing machine to adapt its washing mechanism dynamically rather than using a fixed tumbling motion, thereby improving washing ability without complicating the overall structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the drum motion parameters based on laundry amount detection. When laundry amount is within the optimal range, the drum performs high head motion with specific rotation patterns; when laundry amount is small, it switches to conventional tumbling motion. This parameter adjustment resolves the contradiction by optimizing washing ability for different load conditions

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high head motion is performed, then washing ability is improved, but energy consumption increases and overheating may occur

Engineering Contradiction:
Improvewashing abilityVSAvoiddrum motor energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts drum motion based on laundry amount detection. High head motion is performed only when laundry amount is within the optimal range, while tumbling motion is used for smaller loads. This dynamic adaptation reduces unnecessary energy consumption and prevents motor overheating while maintaining high washing ability when needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic alternation between high head motion and tumbling motion during the washing cycle. The drum performs high head motion for predetermined periods, then switches to tumbling motion, creating a periodic pattern that reduces continuous energy consumption and allows motor cooling while maintaining effective washing through alternating high-intensity and lower-intensity phases

Inventive Principle:
Principle #19Periodic action

3Reliability

If drum motion is increased to improve washing, then washing ability improves, but laundry damage increases

Engineering Contradiction:
Improvewashing abilityVSAvoidlaundry damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically selects drum motion type based on laundry amount. High head motion, which provides superior washing, is performed only when laundry amount is optimal. When laundry amount is small, the system uses gentler tumbling motion, preventing excessive mechanical stress and damage to laundry while maintaining adequate washing ability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes drum motion parameters according to laundry amount detection. For optimal laundry amounts, high head motion parameters are applied; for smaller loads, tumbling motion parameters are used. This parameter adaptation ensures washing ability is maximized without causing unnecessary laundry damage

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces laundry damage, prevents overload, combines various drum motions to reduce washing time, saves energy, and improves washing ability by adapting motions to laundry amounts and washing modes, while suppressing overheating.

Implementation Method 1

dropping the laundry by braking the drum after the laundry is lifted over a half of the drum height by rotation of the drum

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS9932699B2Washing method and washing machine
Publication Date: 2018.04.03 LG ELECTRONICS INC
  • US9932699B2 patent drawing
  • US9932699B2 patent drawing
  • US9932699B2 patent drawing

AI summary

A washing method and a washing machine, more specifically, to a washing method which improves a washing ability and a washing machine are disclosed. The washing method includes a laundry amount detecting step of detecting the amount of laundry loaded in a drum; and a high head motion step of dropping the laundry by braking the drum after the laundry is lifted over a half of the drum height by rotation of the drum, when the detected amount of the laundry is in a preset range.