Washing Machine Drum Protrusions and Rotation Control

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Solution Overview

Problem

Conventional washing machines with lifters are limited by rotational speed due to factors like friction, impact, and laundry adherence, necessitating a method to enhance drum rotation speed while ensuring laundry drops and flows effectively.

Innovation Solution

A washing machine design featuring protrusions on the inner drum surface, with specific height and angle configurations, allowing laundry to flow without adhering at speeds above 60 rpm, utilizing a drum manufactured from stainless steel or synthetic resin with controlled rotation to induce rolling or tumbling motions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the drum is stopped during the washing process to allow users to add or remove clothes, then user convenience is improved, but the washing time is extended and energy consumption increases

Engineering Contradiction:
Improveuser convenienceVSAvoidwashing time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The control unit automatically detects when the drum has stopped rotating and proactively displays a prompt message to users, allowing them to add or remove clothes during the washing process. This preliminary notification eliminates the need for users to wait until the end of the washing cycle, improving convenience without significantly extending the overall washing time.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the drum is stopped during the washing process to allow users to add or remove clothes, then user convenience is improved, but energy consumption increases

Engineering Contradiction:
Improveuser convenienceVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The control unit detects drum stoppage and displays prompt messages to users in advance, enabling them to add or remove clothes during washing. By providing timely notifications, the system minimizes unnecessary drum stoppages and allows users to complete their tasks efficiently, thereby reducing overall energy consumption while maintaining user convenience.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a plurality of sensors are used to detect drum rotation, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection system is divided into two independent parts: a first sensor that detects drum rotation during the washing process and a second sensor that detects drum rotation during the drying process. Each sensor is optimized for its specific function, which improves overall detection reliability while keeping each individual sensor simple and avoiding the complexity of a single complex multi-functional sensor.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3845696A1Washing machine and method for controlling washing machine
Publication Date: 2021.07.07 LG ELECTRONICS INC
  • EP3845696A1 patent drawingFigure 1
  • EP3845696A1 patent drawingFigure 2
  • EP3845696A1 patent drawingFigure 3

AI summary

The present invention relates to a washing machine configured to have a drum, into which cloth is loaded, that is rotated around a horizontal axis. The washing machine includes a plurality of protrusions which are extended in a front and rear direction on an inner circumferential surface of the drum, and are spaced along a circumferential direction, and the protrusion has a height protruding inwardly into the drum is 2.0 to 6.0% of a diameter of the drum.