Washing machine and micro-bubble generator thereof

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Solution Overview

Problem

Existing washing machines face challenges in generating sufficient micro-bubbles for effective cleaning, as power-based micro-bubble generators are complex and costly, while mechanical generators struggle to produce enough micro-bubbles that survive transit to the washing basket.

Innovation Solution

A washing machine with a micro-bubble generator that includes a dissolving unit to mix gas into wash water and a nozzle unit to form micro-bubbles, ensuring these bubbles are supplied directly to the washing space without being extinguished, using a compact structure that minimizes micro-bubble loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If power-based micro-bubble generators are used, then sufficient micro-bubbles can be generated, but the structure becomes complicated and production cost increases

Engineering Contradiction:
Improveamount of micro-bubblesVSAvoidstructure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts the power device from the micro-bubble generator system, eliminating compressors and pumps while retaining micro-bubble generation capability through purely mechanical flow path design. The gas separation chamber and flow paths are configured to generate micro-bubbles using only water flow dynamics.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses the kinetic energy of the incoming water flow itself to generate micro-bubbles, without requiring external power sources. The water flow automatically performs the work of bubble generation through its interaction with the specially designed flow paths and gas separation chamber.

Inventive Principle:
Principle #25Self-service

2Device complexity

If mechanical micro-bubble generators are used, then structure is simple and cost is low, but sufficient micro-bubbles cannot be generated

Engineering Contradiction:
Improvestructure simplicityVSAvoidamount of micro-bubbles
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The generator is divided into distinct functional chambers: a gas separation chamber for gas-liquid separation and multiple flow paths for different water flow rates. This segmentation allows each part to optimize its function while maintaining overall simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the flow rate parameter to control micro-bubble generation. By providing multiple flow paths with different resistance characteristics, the system adapts to different water flow rates and maintains effective micro-bubble generation across varying operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If micro-bubbles are generated and transferred through hose, then wash water can be supplied to inner basket, but micro-bubbles disappear during transit

Engineering Contradiction:
Improvewash water supplyVSAvoidamount of micro-bubbles
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The system performs preliminary action by generating micro-bubbles as close as possible to the point of application (inner basket). The generator is positioned to discharge micro-bubbles directly into or near the inner basket, eliminating the need for long hose transfers that would cause bubble dissolution.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses a water supply line with integrated generator instead of separate hose systems. The direct connection through the water supply line serves as an effective intermediary that maintains micro-bubble integrity from generation to application point.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases the amount of micro-bubbles produced, enhancing washing and rinsing power by ensuring micro-bubbles reach the laundry without being lost during transit, thus improving cleaning efficiency.

Implementation Method 1

a dissolving unit configured to mix or dissolve gas into the wash water from the water supply valve unit

Methodology Applied
Scientific EffectGas dissolution: Absorption (physical)

Implementation Method 2

a nozzle unit configured to form microbubbles in the wash water in which the gas is dissolved or mixed

Methodology Applied
Scientific EffectBubble formation: Bubble

Data Source

PatentUS11383210B2Washing machine and micro-bubble generator thereof
Publication Date: 2022.07.12 DAEWOO ELECTRONICS CO LTD
  • US11383210B2 patent drawing
  • US11383210B2 patent drawing
  • US11383210B2 patent drawing

AI summary

A washing machine that includes a cabinet; an outer basket in the cabinet and configured to accommodate wash water; an inner basket in the outer basket and configured to accommodate laundry; a water supply valve unit in the cabinet and connected to an external water supply source, configured to receive wash water; and a micro-bubble generator configured to receive the wash water from the water supply valve unit, generate micro-bubbles, and supply the micro-bubbles to a washing space. The micro-bubble generator includes a dissolving unit configured to mix or dissolve gas into the wash water from the water supply valve unit. The dissolving unit includes: a water supply line connection connected indirectly to the water supply valve unit, configured to introduce the wash water; a supply hole providing a path in which gas is introduced into a dissolution space; and a dissolved water drain portion discharging the wash water in which gas is mixed or dissolved.