Washing Machine Partial Wash Phases for Mixed Fabric Loads
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Solution Overview
Problem
Current washing machines require multiple wash cycles for textiles of different sensitivity levels, leading to inefficiencies in energy and water consumption, as well as prolonged cycle times when washing sensitive and non-sensitive textiles together.
Innovation Solution
A method for operating a washing machine that allows for a single washing program with multiple partial wash phases, where the washing liquid level and temperature are adjusted to accommodate different sensitivity levels, enabling the washing of non-sensitive, sensitive, and very sensitive textiles together, while optimizing energy and water usage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If multiple separate wash cycles are used for different textile sensitivity levels, then each textile type receives appropriate treatment, but energy consumption and water consumption increase significantly
Solution Approach 1:
The patent combines multiple separate wash cycles for different textile sensitivity levels into a single integrated wash cycle. The washing machine executes a first partial wash phase for non-sensitive textiles, then a second partial wash phase for sensitive textiles, and optionally a third partial wash phase for very sensitive textiles, all within one continuous cycle. This merging eliminates the need to drain and refill the tub between cycles, thereby reducing energy and water consumption while maintaining appropriate washing conditions for each textile type.
Solution Approach 2:
The patent segments the single wash cycle into multiple partial wash phases (first, second, and optionally third partial wash phases), each with specific duration and washing liquid level settings tailored to different textile sensitivity levels. This segmentation allows customized treatment within each phase while maintaining the efficiency of a single continuous cycle, resolving the contradiction between customized treatment and resource efficiency.
2Reliability
If multiple separate wash cycles are used for different textile sensitivity levels, then each textile type receives appropriate treatment, but the total washing time is prolonged
Solution Approach 1:
The patent merges multiple wash cycles into a single continuous process where the first, second, and third partial wash phases are executed sequentially without interrupting the overall cycle. The washing machine maintains the wash liquid in the tub throughout, eliminating the time lost to draining and refilling between separate cycles, thereby reducing total washing time while preserving washing quality.
Solution Approach 2:
The patent performs preliminary heating and preparation of the washing liquid before the first partial wash phase begins. By pre-heating the wash liquid to the required temperature before actual washing starts, and maintaining it throughout the partial wash phases, the system eliminates the time that would be spent re-heating water between separate cycles, thus reducing total cycle time.
3Reliability
If multiple separate wash cycles are used for different textile sensitivity levels, then appropriate temperature treatment is achieved, but water and energy are wasted due to repeated heating
Solution Approach 1:
The patent combines multiple heating operations into a single continuous heating process. The washing liquid is heated to the required temperature before the first partial wash phase and maintained at that temperature throughout all partial wash phases. This eliminates the repeated heating and cooling cycles that would occur with separate wash cycles, significantly reducing heating energy loss while maintaining appropriate temperature control for different textile types.
Solution Approach 2:
The patent ensures continuous useful action by maintaining the washing liquid at the required temperature throughout all partial wash phases without interrupting the heating process. The heater continues to maintain temperature continuously during the transition between partial wash phases, eliminating energy-wasting temperature fluctuations and repeated heating cycles.
4Productivity
If a single wash cycle is used for different textile sensitivity levels, then energy and time are saved, but the washing effect deteriorates for sensitive textiles
Solution Approach 1:
The patent applies local quality by configuring each partial wash phase with specific parameters (duration, washing liquid level, temperature) optimized for the particular textile sensitivity level being treated. The first partial wash phase uses settings suitable for non-sensitive textiles, the second for sensitive textiles, and the third for very sensitive textiles. This localized optimization within each phase ensures appropriate washing effect for each textile type while maintaining the efficiency of a single integrated cycle.
Solution Approach 2:
The patent employs dynamics by dynamically adjusting washing parameters (duration, liquid level, temperature) between different partial wash phases based on the sensitivity level of the textiles being treated. The system transitions from more aggressive washing parameters in the first phase to gentler parameters in subsequent phases, allowing a single cycle to adapt to different textile requirements and maintain washing effectiveness.
Data Source
Figure 1
AI summary
Method for operating a washing machine with a tub for holding washing liquid, a drum for holding laundry (51, 52, 53), a loading opening for loading the drum with the laundry (51, 52, 53) and a door for closing the loading opening , having a washing phase with the steps of feeding the washing liquid into the tub up to a first washing liquid level and washing the laundry (51) in a first partial washing phase (1) with a first partial washing phase duration, carrying out a first washing stop (13), during which the door of the washing machine is unlocked to open it, which closes the loading opening during the first partial wash phase (1), and when adding laundry (52) to the drum during the first wash stop (13) is activated, supplying washing liquid to the tub up to a second washing liquid level higher than the first washing liquid level and washing the laundry (51, 52) in a second partial washing phase (2) with a second partial washing phase duration. Furthermore, the invention relates to a corresponding washing machine.