Detecting a presence of a cleaning agent during a self-clean cycle of a washing machine appliance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Washing machine appliances may fail to properly sanitize the tub during a self-clean cycle if the user does not add a cleaning agent, such as bleach, or mistakenly adds a non-disinfectant substance, leading to incomplete cleaning and sanitation.

Innovation Solution

A conductivity sensor monitors the tub's conductivity measurement during the self-clean cycle, comparing it to reference values to detect the presence and type of cleaning agent, prompting users to add a disinfectant if necessary, and adjusting the cycle accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the self-clean cycle is operated without a conductivity sensor, then the appliance structure remains simple, but the cleaning efficacy is compromised due to inability to detect cleaning agent presence

Engineering Contradiction:
Improvecleaning efficacyVSAvoidappliance structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces manual verification of cleaning agent presence with an automated conductivity sensor system. The sensor electrically measures conductivity to detect cleaning agent presence, substituting the need for mechanical user intervention or visual inspection, thereby ensuring reliable cleaning without significant structural complexity increase

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The conductivity sensor enables the appliance to automatically detect and verify cleaning agent presence during the self-clean cycle. The system self-monitors and can prompt users or adjust operation based on detected conditions, reducing reliance on user knowledge or manual checking while maintaining simple overall structure

Inventive Principle:
Principle #25Self-service

2Measurement precision

If the conductivity sensor continuously monitors the tub, then the detection accuracy is improved, but the energy consumption increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The conductivity sensor operates periodically rather than continuously, measuring conductivity at key moments during the self-clean cycle such as at the beginning and at intervals during operation. This periodic monitoring maintains detection accuracy for cleaning agent presence while significantly reducing energy consumption compared to continuous monitoring

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The sensor performs preliminary conductivity measurements before and during the self-clean cycle to detect cleaning agent presence early. By conducting measurements at strategically timed intervals rather than continuously, the system achieves sufficient detection accuracy while minimizing energy usage

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures effective tub cleaning and sanitation by ensuring the presence of a disinfectant, enhancing the self-clean cycle's efficacy and user awareness of proper agent usage.

Implementation Method 1

A conductivity sensor monitors the tub's conductivity measurement during the self-clean cycle

Methodology Applied
Scientific EffectElectrical Conductivity: Conduction (electrical)

Data Source

PatentUS12467181B2Detecting a presence of a cleaning agent during a self-clean cycle of a washing machine appliance
Publication Date: 2025.11.11 HAIER US APPLIANCE SOLUTIONS INC
  • US12467181B2 patent drawing
  • US12467181B2 patent drawing
  • US12467181B2 patent drawing

AI summary

A method for operating a washing machine appliance may comprise a step of monitoring, with a sensor, a conductivity measurement of a tub of the washing machine appliance. The method may also include a step of receiving an input indicative of a selection of a self-clean cycle of the washing machine appliance. The method may further include a step of activating the self-clean cycle of the washing machine appliance. The method may also include a step of recording the conductivity measurement of the tub in response to the self-clean cycle being activated. The method may further include a step of comparing the recorded conductivity measurement to a first reference conductivity value. The method may also include a step of determining, based on the compared recorded conductivity measurement and the first reference conductivity value, the presence of a cleaning agent within the tub.