Washing Machine Filtration With Separate Impurity Recovery Device

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Solution Overview

Problem

Existing washing machines face issues with thread scraps accumulating in filters, leading to reduced filtering efficiency, potential bacterial growth, and environmental pollution, as they require manual cleaning and often fail to capture fine debris, causing ecological and health concerns.

Innovation Solution

A washing machine design incorporating a filtering device with a discharge outlet and a recovery device to collect filtered impurities, using a circulation filtering pipeline and control valves to manage water flow, allowing for self-cleaning and direct impurity collection without manual intervention, and integrating a three-way structure for simultaneous circulation filtering and drainage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the filter holes aperture is set large, then the filter can be cleaned easily and avoid blockage, but fine thread scraps cannot be filtered effectively

Engineering Contradiction:
Improvefilter cleaning easeVSAvoidfiltering precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The filter system is segmented into multiple filtering devices with different aperture sizes. The first filtering device has larger aperture for easy cleaning, while the second filtering device has smaller aperture for fine filtration. This segmentation allows each component to specialize in one function, resolving the contradiction between ease of cleaning and filtering precision.

Inventive Principle:
Principle #1Segmentation

2Reliability

If manual cleaning is required, then the filter can be maintained, but user operation becomes inconvenient

Engineering Contradiction:
Improvefilter maintenanceVSAvoiduser operation convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system implements self-service through automatic cleaning mechanisms. The washing machine's water circulation system automatically flushes the filtering devices during washing cycles, and the filter cleaning device can automatically remove accumulated impurities without user intervention. This maintains filter reliability while eliminating manual operation requirements.

Inventive Principle:
Principle #25Self-service

3Device complexity

If filtered impurities are discharged with drainage water, then the drainage system is simple, but ecological pollution occurs

Engineering Contradiction:
Improvedrainage system complexityVSAvoidecological pollution
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The system extracts filtered impurities from the drainage flow by introducing them into a separate collection container through the impurity discharging device. This separation removes harmful substances from the ecological cycle while maintaining a relatively simple drainage system structure, resolving the contradiction between system simplicity and environmental protection.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If the filter is not cleaned regularly, then operation is simple, but filtering efficiency decreases and bacteria breed

Engineering Contradiction:
Improveoperation simplicityVSAvoidfiltering efficiency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system ensures continuous filtering efficiency through automated maintenance actions. The water circulation system continuously flushes the filters during washing, and the impurity removal mechanism periodically clears accumulated debris. This continuous maintenance action prevents efficiency degradation without requiring complex user operations.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively collects and recycles filtered impurities, preventing ecological and health hazards, enhances filtering efficiency, and simplifies the washing machine's internal structure by enabling automatic cleaning and simultaneous circulation filtering and drainage operations.

Implementation Method 1

a circulation pump, arranged in the circulation filtering pipeline

Methodology Applied
Scientific EffectCirculation pumping: Pump

Implementation Method 2

a filtering device arranged on the circulation filtering pipeline and provided with a discharge outlet for discharging filtered impurities outward

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 3

a recovery device communicating with the discharge outlet of the filtering device for collecting the discharged filtered impurities

Methodology Applied
Scientific EffectGravitational settling: Settling

Implementation Method 4

a discharge control valve configured to control on-off of the discharge pipeline is arranged on the discharge pipeline

Methodology Applied
Scientific EffectValve flow control: Valve

Data Source

PatentUS20240337059A1Washing machine and control method thereof
Publication Date: 2024.10.10 QINGDAO HAIER WASHING MASCH CO LTD
  • US20240337059A1 patent drawing
  • US20240337059A1 patent drawing
  • US20240337059A1 patent drawing

AI summary

A washing machine and a control method thereof, the washing machine includes: a water container; a filtering device, communicating with the water container and configured to filter the water in the water container, the filtering device is provided with a discharge outlet for discharging filtered impurities outward; and a recovery device, separately arranged with the filtering device and communicating with the discharge outlet of the filtering device for collecting the discharged filtered impurities. The filtered impurities are collected by setting a recovery device, so that the filtered impurities are not directly discharged along with the drainage water of the washing machine. At the same time, the recovery device and the filtering device are separately arranged, and the filtered impurities are discharged into the recovery device without being accumulated in the filtering device, thus avoiding the influence on the filtering efficiency.