Washover Retrieval of Anchoring Subassembly in Multilateral Wells

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Solution Overview

Problem

Current methods for forming and retrieving multilateral whipstock assemblies in wellbores face challenges such as difficulty in sealing and latching, leading to issues with pressure isolation and swabbing effects, which complicate the process of creating and completing lateral wellbores from main wellbores.

Innovation Solution

The implementation of an anchoring subassembly with an orienting receptacle section, a sealing section, and a latching element section, along with a washover assembly, allows for precise positioning and sealing within the casing, enabling the formation of lateral wellbores and efficient retrieval of the whipstock assembly in a single trip, thereby addressing sealing and swabbing issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional whipstock assemblies are used in wellbores, then lateral wellbores can be formed, but sealing and latching difficulties occur causing pressure isolation issues and swabbing effects

Engineering Contradiction:
Improvesealing effectivenessVSAvoidsealing and latching mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The whipstock assembly is divided into separate functional sections: an anchoring subassembly with latching elements for securing to the wellbore, a sealing subassembly with sealing elements for pressure isolation, and a washover subassembly for retrieval. This segmentation allows each component to be optimized independently for its specific function while simplifying the overall system by eliminating the need for complex integrated sealing-latching mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The washover assembly acts as an intermediary tool that facilitates the retrieval of the whipstock assembly. It engages with the anchoring subassembly to enable controlled removal, thereby resolving the complexity of direct retrieval operations and eliminating swabbing effects by providing a dedicated retrieval mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If conventional retrieval methods are used, then whipstock assemblies can be removed, but multiple trips are required and swabbing effects occur

Engineering Contradiction:
Improveretrieval efficiencyVSAvoidnumber of trips required
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The washover assembly combines multiple functions into a single tool: it serves as both a retrieval mechanism and a swabbing prevention device. By merging the retrieval function with swabbing protection in one assembly, the system enables single-trip removal of the whipstock assembly without requiring multiple trips or causing swabbing effects, thereby improving productivity and reducing time loss.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the anchoring subassembly is not properly sealed, then retrieval is simplified, but pressure isolation is compromised

Engineering Contradiction:
Improvepressure isolationVSAvoidretrieval operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system separates the anchoring function from the sealing function into distinct subassemblies. The anchoring subassembly focuses on latching to the wellbore, while the sealing subassembly focuses on pressure isolation. This segmentation allows each to be optimized for its primary function, ensuring both reliable pressure isolation and ease of retrieval through the washover mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The washover assembly serves as an intermediary that enables retrieval without compromising the sealing integrity of the anchoring subassembly. It provides a controlled retrieval mechanism that can be activated when needed, allowing the sealing elements to remain in place during normal operation to maintain pressure isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12055039B2Method for washing over an anchoring subassembly
Publication Date: 2024.08.06 HALLIBURTON ENERGY SERVICES INC
  • US12055039B2 patent drawing
  • US12055039B2 patent drawing
  • US12055039B2 patent drawing

AI summary

Provided, in one aspect, is a method for forming a well system. The method, in one aspect, includes forming a wellbore within a subterranean formation, and positioning an anchoring subassembly within the wellbore. The method, according to this aspect, further includes washing over at least a portion of the anchoring subassembly with a washover assembly, and then removing the washed over anchoring subassembly from the wellbore.