Under-sink Waste Appliance Liquid-Solid Separation and Drying

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Solution Overview

Problem

Domestic kitchens produce organic waste that is typically disposed of in trash or garbage disposals, but some jurisdictions prohibit unprocessed waste in municipal drain lines, necessitating an effective and compliant waste processing solution.

Innovation Solution

An under-sink waste processing appliance that mixes organic waste with a composting aid, separates liquid from solid, and dries the solid waste before depositing it in a removable collection receptacle, preventing solid waste from entering municipal drain lines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If organic waste is passed through a garbage disposal, then waste processing is simplified and ease of operation is improved, but unprocessed waste cannot be discharged to municipal drain lines due to regulatory restrictions

Engineering Contradiction:
Improveease of waste disposalVSAvoidcompliance with municipal drain regulations
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system changes the physical and chemical parameters of organic waste through mechanical cutting, drying, and chemical treatment processes. The waste is transformed from a wet, unprocessed state to a dry, processed state with reduced moisture content and altered physical properties, making it suitable for discharge to municipal drain lines while maintaining ease of operation similar to traditional garbage disposals

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system introduces an intermediary processing stage between the garbage disposal and municipal drain lines. This intermediary system includes a cutting mechanism, drying chamber, and chemical treatment system that processes the waste output from the disposal, transforming it into a compliant form before discharge while maintaining the user-friendly operation of the overall system

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If organic waste is dried to form dried solid waste, then compliance with regulations is improved and harmful factors are reduced, but additional processing steps and device complexity increase

Engineering Contradiction:
Improvecomposting and odors from solid wasteVSAvoidprocessing appliance structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system extracts moisture from organic waste through a drying chamber, separating the liquid component from the solid material. This extraction process removes the moisture that would otherwise support composting and odor generation, while the dried solid waste can be safely disposed of or used as compost. The extracted liquid is discharged separately to municipal drain lines

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system combines multiple functions into an integrated appliance: mechanical cutting of waste, drying of solid material, chemical treatment with composting aid, and separate discharge pathways for liquid and solid components. This merging of functions achieves compliance and harm reduction while minimizing the increase in device complexity through unified design

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If liquid is extracted from organic waste and drained separately, then productivity is improved and processing efficiency increases, but additional separation mechanisms and device complexity are required

Engineering Contradiction:
Improvewaste processing efficiencyVSAvoidseparation system structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments the waste processing stream into separate liquid and solid pathways. The cutting mechanism creates a pulped mixture that is then separated in a drying chamber where liquid drains through a screen to a separate discharge, while solid material remains for drying. This segmentation enables parallel processing of different waste components, improving overall productivity while managing device complexity through functional separation

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The appliance efficiently processes kitchen waste, mimicking the ease of use of a garbage disposal while ensuring compliance with regulations by drying organic waste to prevent composting and odors, allowing for safe disposal or use as compost.

Implementation Method 1

A motor-driven cutter positioned in the waste separator is operated to generate pulp and a separated liquid from the organic waste

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

The pulp is heated in the dryer to form a dried solid waste

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

The separated liquid is drained from the waste separator to a drain via a fluid path which bypasses the dryer

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS9499963B2Under-sink waste processing appliance
Publication Date: 2016.11.22 WHIRLPOOL CORP
  • US9499963B2 patent drawing
  • US9499963B2 patent drawing
  • US9499963B2 patent drawing

AI summary

An under-sink waste processing appliance includes a waste separator which extracts liquid from organic waste and a composting aid and passes such extracted liquid to a residential drain line. The remaining solid, in the form of organic pulp, is dried in a dryer and deposited in a removable collection receptacle.