Waste Disposer Sterilization Module with Ozone Exhaust

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Solution Overview

Problem

Existing kitchen cabinets connected with a sewer are prone to high air humidity, leading to bacterial growth and unpleasant odors, and existing waste disposers lack effective sterilization capabilities, necessitating a combined sterilization and air purification solution.

Innovation Solution

A sterilization and air purification control system integrated with a waste disposer, featuring a bottom mounting housing with an ozone generator, negative oxygen ion generator, exhaust mechanism, and a control panel with a toggle switch and light strip for enhanced user interaction, ensuring effective sterilization and air flow within the kitchen cabinet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ultraviolet disinfection is used in existing waste disposers, then disinfection function is provided, but sterilization effectiveness is insufficient and dead angles exist

Engineering Contradiction:
Improvesterilization effectivenessVSAvoiddisinfection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple sterilization methods (ozone generation, negative oxygen ion generation, and ultraviolet disinfection) into a single integrated sterilization module. This merging of different disinfection technologies eliminates dead angles and improves overall sterilization effectiveness while maintaining reasonable device complexity through unified control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sterilization module is designed to perform multiple functions simultaneously: ozone disinfection, negative oxygen ion generation, and ultraviolet sterilization. This multi-functionality ensures comprehensive coverage of the kitchen cabinet space without requiring separate devices, resolving the contradiction between sterilization effectiveness and device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If ozone generator is added for comprehensive disinfection, then sterilization effectiveness is improved, but device complexity and control difficulty increase

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system merges the control of multiple sterilization components (ozone generator, negative oxygen ion generator, ultraviolet lamp, and exhaust fan) into a single integrated control unit. This unified control approach simplifies operation while maintaining the effectiveness of each individual sterilization method.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system incorporates automatic control features where the sterilization module can operate autonomously based on preset timing and sequences. The control panel provides automated scheduling for different sterilization modes, reducing the need for manual intervention and simplifying user interaction despite the complexity of multiple sterilization mechanisms.

Inventive Principle:
Principle #25Self-service

3Reliability

If multiple sterilization components are integrated, then air purification effectiveness is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveair purification effectivenessVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent divides the sterilization system into modular components: a sterilization module containing ozone generator, negative oxygen ion generator, and ultraviolet lamp; a separate exhaust mechanism with exhaust fan; and an independent control panel. This segmentation allows each module to be manufactured and tested separately, then assembled into the complete system, reducing overall manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sterilization components are nested within a compact sterilization module housing that integrates multiple functions in a space-efficient manner. The exhaust mechanism is similarly integrated into the bottom mounting housing, allowing complex functionality to be achieved without proportionally increasing overall device volume or assembly complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves effective sterilization and air purification by exhausting ozone and enhancing air flow, while the control panel and light strip provide user-friendly operation, ensuring a safer and more pleasant kitchen environment.

Implementation Method 1

The sterilization module includes an ozone generator driver

Methodology Applied
Scientific EffectOzone: Ozone

Implementation Method 2

The sterilization module includes a negative oxygen ion generator

Methodology Applied
Scientific EffectNegative oxygen ion generation: Ionisation

Data Source

PatentUS12171897B2Sterilization and air purification control system and mounting structure of waste disposer
Publication Date: 2024.12.24 ZHEJIANG ROSUN KITCHEN & BATH TECH CO LTD
  • US12171897B2 patent drawing
  • US12171897B2 patent drawing
  • US12171897B2 patent drawing

AI summary

A sterilization and air purification control system and a mounting structure of a waste disposer include a bottom mounting housing and a disposer main machine and a sterilization module. The sterilization module includes an ozone generator driver, a negative oxygen ion generator and an exhaust mechanism. The bottom mounting housing is an accommodating housing and is detachably mounted at a bottom portion of the disposer main machine, an outer edge of the bottom mounting housing is provided with a light strip, the exhaust mechanism is fixedly connected to an inside of one side surface of the bottom mounting housing, and the exhaust mechanism communicates with inner and outer sides of the bottom mounting housing.