Waste Gasification Water Generation for Space Life Support

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Solution Overview

Problem

The challenge of generating drinkable water in space or on celestial bodies like Mars, where local water sources are scarce and carrying cryogenic hydrogen and oxygen is costly and inefficient, necessitates the development of systems that can convert local organic materials into water.

Innovation Solution

A two-phase water generation system that thermally decomposes solid waste to produce hydrogen gas, which is then reacted with carbon dioxide to generate water and methane, utilizing a gasifier and reaction chamber with catalysts like nickel-doped alumina or platinum, powered by solar or battery energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If cryogenic hydrogen and oxygen are carried to space, then water can be generated through electrolysis, but the cost and efficiency deteriorate due to the weight and volume of required resources

Engineering Contradiction:
Improvewater generation capabilityVSAvoidweight of cryogenic gases
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The system uses solid waste from space missions (food waste, packaging) as the hydrogen source, making the system self-sufficient. The waste that would otherwise be discarded is converted into a resource for water generation, eliminating the need to carry heavy cryogenic hydrogen and oxygen supplies from Earth.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the physical and chemical state of solid waste through thermal decomposition (gasification) at high temperatures (350-600°C) to produce gaseous hydrogen. This parameter change from solid to gas state enables the hydrogen to be reacted with carbon dioxide to form water, providing an efficient alternative to carrying cryogenic gases.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If solid waste is thermally decomposed to produce hydrogen, then water generation efficiency improves, but the temperature control complexity increases

Engineering Contradiction:
Improvewater generation rateVSAvoidtemperature control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The thermal decomposition process is divided into two distinct stages: (1) gasification stage where solid waste is converted to gaseous hydrogen at high temperature, and (2) reaction stage where hydrogen reacts with carbon dioxide to form water. This segmentation allows each stage to be optimized independently, with the gasifier operating at high temperature for maximum hydrogen yield and the reaction chamber operating at lower temperature for efficient water production.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables on-site water generation from waste and local carbon dioxide, reducing the need to carry water or cryogenic gases, and providing a sustainable water supply for life support and fuel production.

Implementation Method 1

a heating element operably coupled to the first stage and configured to cause a temperature of the processing chamber to reach at least 350° C. to perform a gasification operation on solid waste deposited within the processing chamber to release gaseous hydrogen

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 2

a second stage defining a reaction chamber that includes a reacting catalyst arranged within the reaction chamber, the reacting catalyst configured to catalyze gaseous hydrogen released from the solid waste and carbon dioxide to generate water and methane

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20250361701A1Water generation for life support systems
Publication Date: 2025.11.27 HAMILTON SUNDSTRAND SPACE SYST INT INC
  • US20250361701A1 patent drawing
  • US20250361701A1 patent drawing
  • US20250361701A1 patent drawing

AI summary

Water generation systems include a first stage defining a processing chamber, a heating element operably coupled to the first stage and configured to cause a temperature of the processing chamber to reach at least 350° C. to perform a gasification operation on solid waste deposited within the processing chamber to release gaseous hydrogen, and a second stage defining a reaction chamber that includes a reacting catalyst arranged within the reaction chamber, the reacting catalyst configured to catalyze gaseous hydrogen released from the solid waste and carbon dioxide to generate water and methane.