Solid Organic Waste Methane Generation for Spacecraft

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Solution Overview

Problem

Conventional fuel supply systems for deep space missions are inadequate for long-duration missions due to limited fuel storage capacity and the need for improved fuel generation methods.

Innovation Solution

A system that converts solid organic waste into methane fuel using a combustion reactor, Sabatier reactor, and water electrolyzer, coupled with CO2 scrubbing and recycling, to produce fuel for spacecraft propulsion, while also providing oxygen for life support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional fuel storage systems are used for deep space missions, then fuel supply is sufficient for short-duration missions, but fuel storage capacity becomes inadequate for long-duration missions

Engineering Contradiction:
Improvefuel storage capacityVSAvoidmission duration
Core Design Contradiction:
Quantity of substanceVSDuration of action of moving object

Solution Approach 1:

The system transforms the state of fuel from a static stored resource to a dynamically generated resource by changing the chemical state of waste materials through combustion and Sabatier reactions, enabling continuous fuel production throughout the mission duration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The spacecraft becomes self-sufficient in fuel production by using its own waste materials (solid organic waste and CO2 from cabin air) as feedstocks for the fuel synthesis process, eliminating dependence on Earth-based fuel resupply

Inventive Principle:
Principle #25Self-service

2Productivity

If solid organic waste is combusted to produce CO2 and H2O, then fuel precursors are generated, but valuable resources are lost without recycling

Engineering Contradiction:
Improvefuel generation rateVSAvoidwater and CO2 loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system recovers valuable substances (CO2 and H2O) that would otherwise be discarded from the combustion process, separating them through condensation and absorption, and feeds them back into the fuel synthesis process to sustain continuous operation

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The system implements a closed-loop feedback mechanism where combustion products (CO2 and H2O) are captured, processed, and fed back as reactants for the Sabatier reaction, creating a self-sustaining fuel production cycle

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system efficiently generates methane fuel from solid organic waste, reducing reliance on stored fuel and providing a sustainable fuel source for deep space missions, with the added benefit of recycling water and CO2 for continuous operation.

Implementation Method 1

A combustion reactor is configured to receive solid organic waste and O2, and to output a combined stream of H2O and CO2

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

combusting the organic waste with O2 into combustion products including CO2 and H2O

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

A separator is configured to receive the combined stream of H2O and CO2 from the combustion reactor and to separately output a stream of CO2 and a stream of H2O

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

A water electrolyzer can be operatively connected to receive H2O from the separator through a water supply line, to output the H2 to the Sabatier Reactor

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 5

A Sabatier reactor is operatively connected to receive CO2 from the separator and to receive H2 from an H2 source, and to output CH4

Methodology Applied
Scientific EffectSabatier reaction: Chemical Transport Reactions

Implementation Method 6

A thermal amine scrubber (TAS) can be configured to receive cabin air that includes CO2 and to output the CO2 scrubbed air to the mixer

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS20240117501A1Organic solid waste to methane fuel generation for spacecraft
Publication Date: 2024.04.11 HAMILTON SUNDSTRAND SPACE SYST INT INC
  • US20240117501A1 patent drawing

AI summary

A system includes an oxidative combustion reactor configured to receive solid organic waste and O2, and to output a combined stream of H2O and CO2. A separator is configured to receive the combined stream of H2O and CO2 from the combustion reactor and to separately output a stream of CO2 and a stream of H2O. A Sabatier reactor is operatively connected to receive CO2 from the separator and to receive H2 from an H2 source, and to output gaseous CH4.