Waste Oil Tank Monitoring With Authorized Drainage Control

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Solution Overview

Problem

Used cooking oil tanks are vulnerable to theft due to the value of the stored oil, and existing systems lack effective monitoring and control mechanisms to prevent unauthorized access and ensure efficient collection.

Innovation Solution

A fluid storage system with a monitoring unit equipped with an ultrasonic sensor to detect fluid levels and a proximity sensor to detect the presence of authorized collection vehicles, allowing for controlled drainage operations and real-time monitoring to prevent theft.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If used cooking oil is stored in accessible tanks for easy collection, then collection efficiency is improved, but vulnerability to theft increases

Engineering Contradiction:
Improvecollection efficiencyVSAvoidtheft risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A control valve acts as an intermediary between the drainage line and the collection vehicle. The valve is controlled by a controller that receives signals from the monitoring unit, allowing authorized drainage operations while preventing unauthorized theft. This intermediary mechanism enables efficient collection when needed while blocking harmful theft attempts.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The monitoring unit continuously monitors fluid levels and provides feedback to the controller. When a collection vehicle is present and authorized, the controller opens the control valve to enable drainage. This feedback loop ensures that drainage operations only occur when properly authorized, preventing theft while maintaining collection efficiency.

Inventive Principle:
Principle #23Feedback

2Reliability

If monitoring systems are added to prevent theft, then security is improved, but system complexity increases

Engineering Contradiction:
ImprovesecurityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring unit serves multiple functions: it monitors fluid levels, detects the presence of collection vehicles, communicates authorization status, and controls the drainage valve. By combining these functions into a single multi-functional unit, the system achieves high security without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically monitors fluid levels and manages the drainage process without requiring constant human intervention. The monitoring unit and controller work together to automatically authorize drainage when a collection vehicle is present, reducing the need for manual monitoring while maintaining high security standards.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If real-time monitoring is implemented to detect theft, then theft detection capability is improved, but energy consumption increases

Engineering Contradiction:
Improvetheft detection capabilityVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The monitoring unit performs periodic fluid level measurements rather than continuous monitoring. The system checks fluid levels at regular intervals and only activates full monitoring and alert functions when changes are detected or when a collection vehicle is present. This periodic approach maintains high theft detection capability while reducing overall energy consumption compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively monitors fluid levels and authorizes drainage operations, reducing theft risks and ensuring efficient collection by differentiating between planned and unplanned fluid level changes, thereby enhancing security and operational efficiency.

Implementation Method 1

a fluid level sensor directed vertically downward into the interior volume of the fluid storage receptacle, the fluid level sensor to detect an amount of space between the fluid contents and the fluid level sensor

Methodology Applied
Scientific EffectUltrasonic wave reflection: Ultrasound

Implementation Method 2

The ultrasonic sensor can include a horn to channel ultrasonic waves from the ultrasonic sensor toward fluid contents in the interior volume of the fluid storage receptacle

Methodology Applied
Scientific EffectEcho: Echo

Implementation Method 3

a proximity sensor to detect the presence of a beacon within a proximity range of the monitoring unit

Methodology Applied
Scientific EffectElectromagnetic signal detection: Electromagnetic Induction

Implementation Method 4

The monitoring unit can include at least one magnet, and the fluid storage receptacle can include an interior metallic surface, the monitoring unit to magnetically attach to the interior metallic surface of the fluid storage receptacle

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS20240344875A1Fluid storage systems and monitoring
Publication Date: 2024.10.17 DARLING INGREDIENTS
  • US20240344875A1 patent drawing
  • US20240344875A1 patent drawing
  • US20240344875A1 patent drawing

AI summary

A monitoring unit for a fluid storage receptacle includes a sensor to attach to the fluid storage receptacle and detect an amount of empty space between fluid contents of the fluid storage receptacle and the sensor, and a transmitter to receive and transmit data from the sensor. The monitoring unit also includes a proximity sensor to detect a presence of a beacon within a proximity range of the proximity sensor, a controller to selectively open a fluid control valve of the waste oil receptacle, or both the proximity sensor and the controller.