Waste Treatment With Hydrolysis and Microbial Feed Feedback

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Solution Overview

Problem

Microbial reactors used for waste degradation can become unsuitable due to heterogeneous feed properties or insufficient supply, leading to instability and high recovery costs.

Innovation Solution

A waste treatment system with a reformer, microbial reactor, microbial reaction detection device, and adjustment device to control the supply of reformed material based on degradation state, maintaining optimal conditions for microbial activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the microbial reactor processes heterogeneous feed or insufficient supply, then the treatment capacity is maintained, but the microbial degradation efficiency deteriorates and recovery cost increases

Engineering Contradiction:
Improvetreatment capacityVSAvoidmicrobial degradation efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system employs a feedback control mechanism where the state of microbial degradation is continuously monitored and used to adjust the supply of reformed material. This ensures that the microbial reactor maintains optimal operating conditions even when processing heterogeneous feed, preventing efficiency deterioration while preserving treatment capacity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The supply amount and timing of reformed material are dynamically adjusted based on the detected state of microbial degradation. This dynamic adaptation allows the system to maintain reliable microbial degradation efficiency while handling variable feed characteristics without compromising treatment capacity

Inventive Principle:
Principle #15Dynamics

2Reliability

If the supply amount of feed is insufficient, then the microbial reactor remains stable, but the treatment productivity deteriorates

Engineering Contradiction:
Improvemicrobial reactor stabilityVSAvoidtreatment productivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The feedback control system monitors microbial degradation state and adjusts feed supply accordingly, allowing the system to increase productivity while maintaining stability by responding to real-time reactor conditions rather than using fixed supply rates

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameters of feed supply (amount and timing) based on the detected microbial degradation state, enabling the reactor to operate at higher productivity levels while maintaining stability through adaptive parameter adjustment

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the properties of feed supplied to the microbial reactor are heterogeneous, then the system can handle diverse waste, but the microbial degradation efficiency deteriorates

Engineering Contradiction:
Improvefeed processing versatilityVSAvoidmicrobial degradation efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The feedback mechanism continuously monitors the state of microbial degradation and adjusts the supply of reformed material based on detected variations in feed properties. This allows the system to maintain high microbial degradation efficiency while processing diverse and heterogeneous waste materials

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system adjusts supply parameters (amount and timing) in response to heterogeneous feed properties, maintaining optimal microbial degradation conditions despite variations in feed composition and characteristics

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains microbial reactors in a suitable state for degradation, stabilizing operations and reducing costs by adjusting material supply based on real-time detection and feedback.

Implementation Method 1

at least one reformer for hydrolyzing waste

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

a microbial reactor for microbially degrading a reformed material containing at least a solid of the waste hydrolyzed by the at least one reformer

Methodology Applied
Scientific EffectMicrobial degradation: Decomposition (biological)

Data Source

PatentUS12410085B2Waste treatment system and waste treatment method
Publication Date: 2025.09.09 MITSUBISHI HEAVY IND LTD
  • US12410085B2 patent drawing
  • US12410085B2 patent drawing
  • US12410085B2 patent drawing

AI summary

A waste treatment system, includes: at least one reformer for hydrolyzing waste; a microbial reactor for microbially degrading a reformed material containing at least a solid of the waste hydrolyzed by the at least one reformer; a microbial reaction detection device for detecting a state of degradation of the reformed material in the microbial reactor; and an adjustment device for adjusting amount and timing of supply of the reformed material to the microbial reactor, based on a detected value of the microbial reaction detection device.