Radioactive Waste Vitrification Glass Composition

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Solution Overview

Problem

Current technologies are inadequate for vitrifying low-level radioactive waste resins, as they do not effectively prevent leakage of radioactive materials when exposed to underground water and are not suitable for high-level waste products without modification.

Innovation Solution

A glass composition comprising SiO2, Al2O3, B2O3, CaO, K2O, MgO, Na2O, and Li2O, with optional MnO2, is developed for vitrifying low-level radioactive waste resins, which is added to a melting furnace with the waste resin to form a stable solidified body that minimizes radioactive material leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cement or waste drum containment is used for low-level radioactive waste resins, then the waste can be disposed of, but radioactive materials leak into underground water at a higher rate compared to glass vitrification

Engineering Contradiction:
Improveprevention of radioactive material leakageVSAvoidradioactive material leakage into underground water
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition parameters of the glass matrix to optimize its performance for low-level radioactive waste resins. The glass composition includes specific weight percentages of oxides (SiO2: 30-40%, B2O3: 9-13%, Al2O3: 6-9%, CaO: 15-22%, K2O: 7-9%, Na2O: 4-9%, MgO: 2-5%, Li2O: 3-7%) to achieve the desired balance between leaching resistance and waste resin compatibility. This compositional parameter optimization resolves the contradiction by creating a glass matrix that provides superior containment compared to cement while being specifically tailored for resin waste characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by creating a glass-ceramic composite system that combines the advantages of glass matrix with crystalline phases. The glass composition is designed to form a composite structure where the amorphous glass matrix provides overall containment while specific crystalline phases (such as those containing radioactive elements) provide enhanced stability and reduced leaching. This composite approach resolves the contradiction by achieving superior leaching resistance compared to homogeneous cement containment.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If high-level waste vitrification technology is applied to low-level radioactive waste resins, then vitrification can be achieved, but the technology requires modification because middle- and low-level waste products differ in type, production amount, and chemical composition

Engineering Contradiction:
Improveapplicability of vitrification technology to different waste typesVSAvoidmodification requirements for vitrification process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by developing a glass composition formulation that serves multiple waste types including low-level radioactive waste resins, middle-level wastes, and potentially high-level wastes. The multi-component oxide system (combining network formers like SiO2 and B2O3, network modifiers like Na2O and K2O, and stabilizers like CaO and Al2O3) creates a versatile glass matrix that can accommodate varying waste compositions without requiring fundamentally different vitrification technologies. This universal approach reduces device complexity by allowing the same basic vitrification process to handle different waste categories.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses parameter changes to adapt the glass composition for different waste types by adjusting the weight percentages of various oxides. The base composition provides a universal framework, and specific parameters can be tuned based on the waste type: for low-level resins, the composition emphasizes certain oxide ratios to match the organic-inorganic hybrid nature of resin waste. This parameter adjustment approach allows the same vitrification technology to serve multiple waste categories with minimal modification.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If more waste drums are used to contain low-level radioactive waste resins, then all waste can be disposed of, but the number of disposal sites needed increases significantly

Engineering Contradiction:
Improvevolume of radioactive wasteVSAvoidwaste disposal site capacity utilization
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies parameter changes by optimizing the glass composition to achieve higher waste loading capacity. The specific oxide ratios (particularly the balance between network formers and modifiers) are tuned to maximize the amount of waste resin that can be incorporated into the glass matrix while maintaining structural integrity and low leaching rates. This increased loading capacity directly reduces the volume of waste drums needed, resolving the contradiction between complete waste disposal and disposal site capacity requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The glass composition significantly reduces the volume of radioactive waste and maximally delays or prevents radioactive material leakage from the solidified body, making it suitable for long-term waste disposal.

Implementation Method 1

the vitrification of radioactive waste products using glass media

Methodology Applied
Scientific EffectVitrification: Vitrification

Implementation Method 2

adding the low-level radioactive waste resin and a glass composition including SiO2, Al2O3, B2O3, CaO, K2O, MgO, Na2O, and Li2O, together to a melting furnace

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS9941026B2Glass composition for vitrifying low-level radioactive waste resin
Publication Date: 2018.04.10 KOREA HYDRO & NUCLEAR POWER CO LTD
  • US9941026B2 patent drawing
  • US9941026B2 patent drawing
  • US9941026B2 patent drawing

AI summary

This invention relates to the vitrification of radioactive waste products. According to this invention, a glass composition, which is suitable for low-level radioactive waste resins, and a method of vitrifying the low-level radioactive waste resins using the same are provided to significantly reduce the volume of radioactive waste products and to vitrify low-level radioactive waste products using the glass composition, which is suitable for vitrifying the low-level radioactive waste resins, thereby maximally delaying or completely preventing the leakage of radioactive materials from a glass solidified body.